화학공학소재연구정보센터
Korean Journal of Chemical Engineering, Vol.27, No.1, 364-372, January, 2010
Control of molecular weight distribution of polyethylene in gas-phase fluidized bed reactors
E-mail:
This paper presents a feasibility study of the broadening of polyethylene molecular weight distribution produced using a multisite Ziegler-Natta catalyst in a fluidized-bed reactor. A nonlinear model predictive control algorithm, applied to a validated model of the reactor, is used for the on-line control of the entire molecular weight distribution of the produced polymer. Control of a target chain-length distribution is achieved by selecting a collection of points in the distribution and using them as set points for the control algorithm. An on-line Kalman filter is used to incorporate infrequent and delayed off-line molecular weight measurements. Through simulation the control algorithm is evaluated, under tracking conditions as well as plant-model mismatch. The results demonstrate that the control algorithm can regulate the entire molecular weight distribution with minimum steady state error. However, the efficiency of this approach is highly dependent on the dynamics of hydrogen inside the reactor.
  1. Elicabe GE, Meira GR, Polym. Eng. Sci., 28, 121 (1988)
  2. Embirucu M, Lima EL, Pinto JC, Polym. Eng. Sci., 36(4), 433 (1996)
  3. Congalidis JP, Richards JR, Polym. Eng. Sci., 6, 71 (1998)
  4. Richards JR, Congalidis JP, Comput. Chem. Eng., 30(10-12), 1447 (2006)
  5. Sayer C, Arzamendi G, Asua JM, ELima EL, Pinto JC, Comput. Chem. Eng., 25(4-6), 839 (2001)
  6. Murray RE, Mawson S, Olefin polymerization catalyst system, USA (2001)
  7. Loveday DR, McConville DH, Mixed catalyst compounds, catalyst system and their use in a polymerization process (2001)
  8. Beigzadeh D, Soares JBP, Hamielec A, J. Appl. Polymer Sci., 71, 1753 (1998)
  9. Heiland K, Kaminsky W, Makromoleculare Chemie-Macromolecular Chemistry and Physics, 193, 601 (1992)
  10. Kim JD, Soares JBP, Rempel GL, Macromol. Rapid Commun., 19(4), 197 (1998)
  11. D’Agnillo L, Soares JBP, Penlidis A, Polymer International, 47, 351 (1998)
  12. Ondery G, Chem. Eng., New York, 111, 15 (2004)
  13. Chatzidoukas C, Kanellopoulos V, Kiparssides C, Macromolecular Theory and Simulation, 16, 755 (2007)
  14. Cho HS, Chung JS, Lee WY, J. Mol. Catal. A-Chem., 159(2), 203 (2000)
  15. Shamshoum ES, Chen H, Margarito L, Ziegler-natta catalyst with metallocene for olefin polymerization, US Patent 6653254 (2003)
  16. Nowlin TE, Schregenberger SD, Shirodkar PP, Tsien GO, Process for controlling the MWD of a broad or bimodal resin in a single reactor, US Patent 6653254 (2002)
  17. Nele M, Pinto JC, J. Appl. Polym. Sci., 77(2), 437 (2000)
  18. Galli P, Vecellio G, Polymer Science, 26, 1287 (2001)
  19. Stankiewicz A, Kuczynski M, Chem. Eng. Process., 34(4), 367 (1995)
  20. Ray WH, Ind. Eng. Chem. Process Des. Dev., 7, 422 (1968)
  21. Meira GR, Journal of Macromolecular Science-Reviews in Macromolecular Chemistry, 20, 207 (1981)
  22. Schiffino RS, Process for polyolefin production using short residence time reactors, USA (1995)
  23. Soares JBP, Penlidis A, Measurement, mathematical modeling and control of distribution of molecular weight, chemical composition and long-chain branching of polyolefins made with metallocene catalysts, in metallocene-based polyolefins: Preparation, properties and technology, Scheirs J, Kaminsky W, Eds., Johan Wiley (2000)
  24. Debras G, Dath J, Production of polyethylene having a bimodal molecular weight distribution, Fina Research, Feluy SA: USA (2001)
  25. Mcauley KB, Macdonald DA, Mclellan PJ, AIChE J., 41(4), 868 (1995)
  26. Ali E, Al-Humaizi K, Ajbar A, Ind. Eng. Chem. Res., 42(11), 2349 (2003)
  27. Kissin YV, Mirabella FM, Meverden CC, J. Polym. Sci. A: Polym. Chem., 43(19), 4351 (2005)
  28. Ali EM, Zafiriou E, Journal of Process Control, 3, 97 (1993)
  29. Debling JA, Han GC, Kuijpers F, Verburg J, Zacca J, Ray WH, AIChE J., 40(3), 506 (1994)
  30. Lo DP, Ray WH, Ind. Eng. Chem. Res., 45(3), 993 (2006)
  31. Al-haj Ali M, Modeling and control of molecular weight distribution in a liquid-phase polypropylene reactor, Twente University, Enschede (2006)
  32. Al-Bastaki NM, Abbas A, Sep. Sci. Technol., 33(16), 2531 (1998)
  33. Wang JC, J. Chem. Phys., 119(7), 3626 (2003)
  34. Silveston PL, Hanika J, Can. J. Chem. Eng., 82(6), 1105 (2004)
  35. Chmiel K, Konieczny A, Palica M, Jarzebski AB, Chem. Eng. Sci., 60(11), 2845 (2005)
  36. Meira GR, Johnson AF, Ramsay J, Polymerization Reactors and Processes, 254 (1979)
  37. Ali MAH, Stroomer J, Betlem B, Weickert G, Roffel B, J. Appl. Polym. Sci., 108(4), 2446 (2008)
  38. Kammona O, Chatzi EG, Kiparssides C, Journal of Macromolecular Science-Reviews in Macromolecular Chemistry and Physics, C39, 57 (1999)
  39. Leiza JR, Pinto JC, Control of polymerization reactors, in polymer reaction engineering, Asua JM, Ed., Blackwell Publishing Ltd, Oxford, 329 (2007)
  40. Ali MAH, Betlem B, Weickert G, Roffel B, Chem. Eng. Process., 46(6), 554 (2007)
  41. Atasoy I, Yuceer M, Ulker EO, Berber R, Chem. Eng. Technol., 30(11), 1525 (2007)
  42. Dunnebier G, van Hessem D, Kadam JV, Klatt KU, Schlegel M, Chem. Eng. Technol., 28(5), 575 (2005)
  43. Kiparissides C, Seferlis P, Mourikas G, Morris AJ, Ind. Eng. Chem. Res., 41(24), 6120 (2002)
  44. Vicente M, Leiza JR, Asua JM, AIChE J., 47(7), 1594 (2001)
  45. Wang Y, Seki H, Ohyama S, Akamatsu K, Ogawa M, Ohshima M, Comput. Chem. Eng., 24(2-7), 1555 (2000)
  46. Ogawa M, Ohshima M, Watanabe F, Morinaga K, Hashimoto I, Quality inferential control of an industrial high density polyethylene processes, in IFAC world congress meeting, San Francisco, USA (1999)
  47. Ali EM, Abasaeed AE, Al-Zahrani SM, Ind. Eng. Chem. Res., 37(8), 3414 (1998)
  48. Crowley TJ, Choi KY, Ind. Eng. Chem. Res., 36(9), 3676 (1997)
  49. Crowley TJ, Choi KY, Chem. Eng. Sci., 53(15), 2769 (1998)
  50. Echevarria A, Leiza JR, de la Cal JC, Asua JM, AIChE J., 44(7), 1667 (1998)
  51. Pladis P, Kiparssides C, Supervisory control of high pressure LDPE reactors, in IFAC dynamics and control of process systems, Corfu, Greece (1998)