화학공학소재연구정보센터
Polymer Engineering and Science, Vol.41, No.9, 1553-1563, 2001
Thermoforming shrinkage prediction
Most thermoforming product development processes rely on costly and time-consuming forming trials to determine the adequacy of the mold and process. In this paper, an analytical method is developed for shrinkage predictions on the basis of a visco-elastic constitutive material model with initial conditions from a commercial thermoforming simulation. The theoretical analysis has been developed to accommodate different sets of materials, process conditions, and mold geometry. The shrinkage model consists of a transient thermal analysis for temperature solution; a stretching phase analysis for inflation-induced stress estimation; a post-contact analysis for thermal stress and relaxation; and a post-molding strain analysis based on stress solution. The shrinkage prediction analysis has been developed and validated with a complex geometry thermoforming application. The results indicate that the shrinkage estimates provided by the analysis were within the objective tolerances of 0.1%, as measured in terms of absolute prediction error of part dimensions.