Journal of Food Engineering, Vol.105, No.1, 149-160, 2011
Improvement of heating uniformity in packaged acidified vegetables pasteurized with a 915 MHz continuous microwave system
Continuous microwave processing to produce shelf-stable acidified vegetables with moderate to high salt contents poses challenges in pasteurization due to reduced microwave penetration depths and non-uniform heating. Cups of sweetpotato, red bell pepper, and broccoli acidified to pH 3.8 with citric acid solution containing 0-1% NaCl were placed on a conveyor belt and passed through a microwave tunnel operating at 915 MHz and 4 kW with a 4 min residence time. The time-temperature profiles of vegetable pieces at 5 locations in the package were measured using fiber optic temperature sensors. Addition of 1% NaCl to the cover solution lowered microwave penetration into vegetable pieces and decreased the mean temperature in cups of acidified vegetables from 84 to 73 degrees C. Soaking blanched vegetables for 24 h in a solution with NaCl and citric acid prior to processing improved microwave heating. Heating was non-uniform in all packages with a cold spot of approximately 60 C at a point in the container farthest from the incident microwaves. More uniform heating was achieved by implementation of a two-stage rotation apparatus to rotate vegetable cups 180 degrees during processing. Rotating the cups resulted in more uniform heating and a temperature of 77 degrees C at the cold spot. This is above the industrial standard of 74 degrees C for in-pack pasteurization of acidified vegetables. The effective treatment involved blanching, soaking for 24 h in a NaCl and citric acid solution, and 180 degrees rotation. This work has contributed to a better understanding of the influence of salt addition and distribution during dielectric heating of acidified vegetables using a 915 MHz continuous microwave system. Published by Elsevier Ltd.
Keywords:Heating uniformity;Continuous microwave processing;Penetration depths;Pasteurization;Acidified vegetables