Poultry fat (biofuel) and its 20%, 40%, 60% and 80% mixtures with #2 pump diesel fuel were stored for I year at bench scale (I L) under controlled laboratory conditions at 4, 38, 54.4 degrees C and at ambient room temperature. Poultry fat (100%) was studied under these same conditions with and without an antioxidant additive. Poultry fat mixtures (20% and 80%) were also stored at pilot scale (250 gallons) under outdoor, ambient conditions. Physical properties and phenomenon relevant to the use of these mixtures as biofuels for industrial boilers were studied and tracked. These properties include specific gravity, dynamic viscosity, sedimentation accumulation and separation (layering). Corrosive effects of these fuels on various metals were also examined. Viscosity and specific gravity of these biofuels changed very little over the course of the I year storage period. Sediment accumulation was present in all treatments, with increasing sedimentation correlating with increasing biofuel concentrations. The addition of antioxidant to 100% biofuel minimized changes in physical properties and sedimentation over the course of this study. Layering occurred in all mixtures of poultry fat and diesel fuel. Results also include the approximate amount of energy required to insure proper mixing of each treatment. After mixing, homogenization was maintained for considerable time periods. This suggests that mixing should only be performed immediately before the fuels are utilized. Corrosive properties of these biofuels were generally as expected; brass and copper were susceptible to attack by these fuels where as 316 stainless steel and carbon steel were not. (c) 2007 Elsevier Ltd. All rights reserved.