The object of this work is to determine the most suitable values of process and solution parameters for electrospinning of polyacrylonitrile (PAN) nanofibers including solution concentration, applied voltage, and working distance between the needle tip and the collector plate. To investigate the effects of those parameters on the fiber morphology, nanofiber mat samples were produced by changing the value of parameters systematically. The scanning electron microscope images of these samples were analyzed to realize the effects of these parameters on the nanofiber morphology. Our results demonstrate that the diameter of the fibers increases with increasing concentration. However, the diameter reduces as the applied voltage and working distance between needle tip and the collector increase up to a certain value. In addition to this, viscosity and applied voltage have a strong effect on the uniformity and morphology of the nanofibers. Moreover, a relationship between spinning distance, voltage supplied, solution concentration, charge density, bead formation, and the diameter of the electrospun PAN nanofiber were established in the study. (c) 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011