In order to enhance the performance of the direct methanol fuel cell (DMFC), the product of CO2 bubble has to be efficiently removed from the anode channel during the electrochemical reaction. In this study, the materials of Polymethyl Methacrylate (PMMA) with hydrophilic property and polydimethylsiloxane (PDMS) with hydrophobic property are used to form the anode cannel. The channel is fabricated through a microelectromechanical system (MEMS) manufacture process of the DMFCs. In addition, some particles with high hydrophobic properties are added into the PDMS materials in order to further reduce the hydro-resistance in the anode channel. The performance of the DMFCs is investigated under the influence of operation conditions, including operation temperature, flow rate, and methanol concentration. It is found that the performance of the DMFC, which is made of PDMS with high hydrophobic particles, can be greatly enhanced and the hydrophobic property of the particles can be unaffected by different operation conditions. (C) 2010 Elsevier B.V. All rights reserved.