Industrial & Engineering Chemistry Research, Vol.49, No.5, 2456-2468, 2010
Modeling of Particle Size Distribution for Semibatch Precipitation of Barium Sulfate Using Different Activity Coefficient Models
Our recent experiments with precipitation of barium sulfate (Sleyer et al. In BIWIC 15th International Workshop on Industrial Crystallization; Shaker VerlagAachen, Germany, 2008; pp 73-80. Steyer and Sundmacher J. Cryst, Growth 2009, 311, 2702-2708) showed that an excess of barium or sulfate ions in the crystallizer has a strong impact on the resulting particle size distributions (PSDs). Theoretically, this effect is not well understood, as most kinetic models in the literature are valid only for stoichiometric conditions. The aim of this work was, therefore, to investigate the influence of detailed thermodynamically well formulated activity coefficient models on the PSDs in a one-dimensional population balance model of a semibatch continuous stirred-tank reactor (CSTR). The nonsymmetry of these models with respect to an excess of barium or sulfate ions was studied. It was found that the effect on the supersaturation is too weak to explain the experimental results in terms of supersaturation-dependent kinetics. It was thus concluded that, for the conditions studied here, it is not sufficient to use nucleation kinetics that depend on supersaturation only. Instead, the actual ratio of ions in the solution should be incorporated into the kinetic expression for nucleation.