Journal of Catalysis, Vol.257, No.1, 81-86, 2008
The role of electron donors on lateral surfaces of MgCl2-supported Ziegler-Natta catalysts: Observation by AFM and SEM
An active model for a Ziegler-Natta propylene polymerization catalyst has been prepared by spin-coating of a MgCl2/cliether donor solution in ethanol on a flat silicon wafer, followed by crystal growth by Ostwald ripening to give well-defined MgCl2 center dot donor center dot nEtOH crystallites. The growth of the crystallites on the flat wafer indicates the formation of only 120 degrees edge angles in the presence of the diether donor, suggesting the preference for the formation of one particular crystallite face for the MgCl2. In contrast, presence of diisobutyl phthalate or ethyl benzoate leads to the formation of both 120 degrees and 90 degrees edge angles, indicating the formation of more than one face for the MgCl2. Subsequent trmtment with TiCl4 generates the catalyst and in propylene polymerization polymer forms on the lateral face of each crystallite. This work represents the first visualization of the effect of an internal donor in controlling the crystallite faces of magnesium chloride formed during a Ziegler-Natta catalyst preparation. (c) 2008 Elsevier Inc. All rights reserved.
Keywords:model catalyst;Ziegler-Natta catalysis;electron donors;morphology;atomic force microscopy;scanning electron microscopy