Journal of Applied Polymer Science, Vol.112, No.3, 1552-1564, 2009
Electrolytic Admicellar Polymerization of Pyrrole on Natural Rubber/Clay Nanocomposites
Organic-inorganic composites consisting of natural rubber (NR), polypyrrole (PPy), and sodium montmorillonite (Na-MMT) were synthesized via electrolytic admicellar polymerization. A constant potential of 9 volts was chosen for the synthesis. The PPy concentration was fixed at 100 mM, and the clay contents were varied from 1 to 7 parts per hundred of rubber (phr). The synthesized nanocomposites were characterized by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), scanning electron microscopy, and transmission electron microscopy (TEM), together with thermal stability (TGA), mechanical properties, and electrical conductivity (sigma(dc)) studies. The FTIR spectra indicated the characteristic peaks of both PPy and MMT clay and also evidenced a slight interaction between the PPy chain and the clay layers, verifying the success of electrolytic admicellar polymerization. XRD and TEM results pointed out the good dispersion of clay platelets in the polymer matrix, suggesting an exfoliated structure. The morphology of the nanocomposites was greatly dependent on the amount of MMT clay, especially at a 7 phr loading. The initial modulus and tensile strength of the nanocomposites containing the 7 phr loading were about four and two times higher, compared with unfilled NR/PPy, respectively. Thermal stability studies revealed a slight improvement in the decomposition temperature for the PPy component by the clay layers, whereas the opposite trend was found for the NR component. More interestingly, the electrical conductivity of the admicelled rubber increased significantly (similar to 19-32 times) with increasing clay contents from 1 to 7 phr, in comparison with unfilled NR/PPy. (C) 2009 Wiley Periodicals, Inc. J Appl Polym Sci 112: 1552-1564, 2009