This study was divided into two sections. In the first part, we used ultraviolet (UV) rays in the wavelength range 300-400 run to remove the hydrogen atom from polyethylene (PE) and worked with a hydrophilic monomer to complete the grafting action. In the second part, We used the best conditions derived from the previous film grafting and applied them to fibers to achieve excellent adhesion for application in composite materials. For the handling process of the PE film, we initially used acrylamide (AM) as the monomer and then added acetone and benzophenone (BP) to form a reactive Solution for the advanced photografting process. In general, the optimum concentrations of the monomer solutions obtained from the photografting of PE films were 2 mol/L of AM and 0.2 mol/ L of BP. The UV irradiation time was fixed at 30 min. The optimum grafting conditions achieved in the first part of this research were applied in the photografting process for the PE fiber bundles in the second part. The Unsaturated polyester (UP) resins were spread over the outer Surfaces of the modified fibers. This was done to strengthen and increase the interface between the UP resins and the modified PE fiber. During the Curing (experiment of the grafted fiber bundles in the resin coatings, the best material quality was obtained under the following conditions: hardener content = 0.85%, (relative to the UP resin weight), oven temperature = 80 degrees C, and time frame = 5 h. (c) 2008 Wiley Periodicals, Inc. J Appl Polym Sci 111: 2507-2517, 2009