화학공학소재연구정보센터
Journal of Industrial and Engineering Chemistry, Vol.14, No.3, 275-291, May, 2008
Polymer/layered silicate nanocomposite anticorrosive coatings
E-mail:
Polymer/layered silicate (PLS) nanocomposites have recently drawn intense attention from polymer scientists, physicists, and material scientists because of their unique properties resulted from the combining characteristics of both components at nanoscaled level. No matter the measure-journal articles, patents as well as industry research and development (R&D) funding-efforts in PLS nanocomposite had been exponentially growing worldwide for the past 10 years. Aside from the understanding in fabrication, characterization, and improved mechanical and other properties, the measurement of corrosion protection effects of PLS nanocomposites in the form of coating is crucial to gain fundamental understanding of anticorrosion mechanism of these materials. In the case of PLS nanocomposites, the measurements of anticorrosive properties are also helpful to find out the gas barrier properties of polymer-layered silicate interactions and the structure-property relationship in nanocomposites. This is because anticorrosive performances are strongly influenced by their nanoscale structure and interfacial characteristics. In this article, recent advances in PLS nanocomposite anticorrosive coatings are highlighted. (C) 2008 The Korean Society of Industrial and Engineering Chemistry. Published by Elsevier B.V. All rights reserved.
  1. LeBaron P, Wang Z, Pinnavaia T, Appl. Clay Sci., 15, 11 (1999)
  2. Blumstein A, J. Polym. Sci. A: Polym. Chem., 3, 2665 (1965)
  3. Theng BKG, Formation and Properties of Clay.Polymer Complexes, Elsevier, Amsterdam (1979)
  4. Krishnamoorti R, Vaia A, Giannelis P, Chem. Mater., 8, 1728 (1996)
  5. Pinnavaia TJ, Science, 220, 365 (1983)
  6. Giannelis P, Appl. Organomet. Chem., 12, 675 (1998)
  7. Okada A, Kawasumi M, Usuki A, Kojima Y, Kurauchi T, Kamigaito O, Mater. Res. Soc. Symp. Proc., 171, 45 (1990)
  8. Giannelis EP, Adv. Mater., 8(1), 29 (1996)
  9. Giannelis EP, Krishnamoorti R, Manias E, Adv. Polym. Sci., 138, 107 (1999)
  10. Vaia RA, Price G, Ruth PN, Nguyen HT, Lichtenhan J, Appl. Clay Sci., 15, 67 (1999)
  11. Biswas M, Sinha-Ray S, Adv. Polym. Sci., 155, 167 (2001)
  12. Gilman JW, Appl. Clay Sci., 15, 31 (1999)
  13. Lan T, Kaviratna PD, Pinnavaia TJ, Chem. Mater., 6, 573 (1994)
  14. Burnside SD, Giannelis EP, Chem. Mater., 7, 1597 (1998)
  15. Messersmith PB, Giannelis EP, J. Polym. Sci. A: Polym. Chem., 33(7), 1047 (1995)
  16. Kojima Y, Fujushima A, Usuki A, Okada A, Kurauchi T, J. Mater. Sci., 12, 889 (1993)
  17. Xu RJ, Manias E, Snyder AJ, Runt J, Macromolecules, 34(2), 337 (2001)
  18. Bharadwaj RK, Macromolecules, 34, 1989 (2001)
  19. Yano K, Usuki A, Okada A, Kurauchi T, Kamigaito O, J. Polym. Sci. A: Polym. Chem., 31, 2493 (1993)
  20. Kojima Y, Usuki A, Kawasumi M, Fukushima Y, Okada A, Kurauchi T, Kamigaito O, J. Mater. Res., 8, 1179 (1993)
  21. Sinha-Ray S, Yamada K, Okamoto M, Ueda K, Nano Lett., 2, 1093 (2002)
  22. Ray SS, J. Ind. Eng. Chem., 12(6), 811 (2006)
  23. Fang FF, Choi HJ, J. Ind. Eng. Chem., 12(6), 843 (2006)
  24. Gilman JW, Kashiwagi T, Lichtenhan JD, SAMPE J., 33, 40 (1997)
  25. Bourbigot S, LeBras M, Dabrowski F, Gilman JW, Kashiwagi T, Fire Mater., 24, 201 (2000)
  26. Gilman JW, Jackson CL, Morgan AB, Harris R, Manias E, Giannelis EP, Wuthenow M, Hilton D, Phillips H, Chem. Mater., 12, 1866 (2000)
  27. Bartholmai M, Schertel B, Polym. Adv. Technol., 15, 355 (2004)
  28. Morgan AB, Polym. Adv. Technol., 17, 206 (2006)
  29. Theng BKG, The Chemistry of Clay-Organic Reactions, Wiley, New York (1974)
  30. Giannelis EP, Krishnamoorti R, Manias E, Adv. Polym. Sci., 118, 108 (1999)
  31. Ray SS, Okamoto K, Okamoto M, Macromolecules, 36(7), 2355 (2003)
  32. Lagaly G, Solid State Ion., 22, 43 (1986)
  33. Vaia RA, Teukolsky RK, Giannelis EP, Chem. Mater., 6, 1017 (1994)
  34. Hackett E, Manias E, Giannelis EP, J. Chem. Phys., 108, 7410 (1998)
  35. Aranda P, Ruiz-Hitzky E, Chem. Mater., 4, 1395 (1992)
  36. Choi HJ, Kim SG, Hyun YH, Jhon MS, Macromol. Rapid Commun., 22(5), 320 (2001)
  37. Greenland DJ, J. Colloid Sci., 18, 647 (1963)
  38. Francis CW, Soil Sci., 115, 40 (1973)
  39. Zhao X, Urano K, Ogasawara S, Colloid Polym. Sci., 267, 899 (1989)
  40. Jimenez G, Ogata N, Kawai H, Ogihara T, J. Appl. Polym. Sci., 64(11), 2211 (1997)
  41. Jeon HG, Jung HT, Lee SW, Hudson SD, Polym. Bull., 41(1), 107 (1998)
  42. Kawasumi M, Hasegawa N, Usuki A, Okada A, Mater. Sci. Eng. C-Biomimetic Supramol. Syst., 6, 135 (1998)
  43. Ogata N, Jimenez G, Kawai H, Ogihara T, J. Polym. Sci. B: Polym. Phys., 35(2), 389 (1997)
  44. Burnside SD, Giannelis EP, Chem. Mater., 7, 1597 (1995)
  45. Tseng CR, Wu JY, Lee HY, Chang FC, Polymer, 42(25), 10063 (2001)
  46. Ren JX, Silva AS, Krishnamoorti R, Macromolecules, 33(10), 3739 (2000)
  47. Plummer CJG, Garamszegi L, Leterrier Y, Rodlert M, Manson JAE, Chem. Mater., 14, 486 (2002)
  48. Usuki A, Kawasumi M, Kojima Y, Okada A, Kurauchi T, Kamigaito O, J. Mater. Res., 8, 1174 (1993)
  49. Kojima Y, Usuki A, Kawasumi M, Okada A, Kurauchi T, Kamigaito O, J. Mater. Res., 31, 1755 (1993)
  50. Reichert P, Kressler J, Thomann R, Mulhaupt R, Stoppelmann G, Acta Polym., 49, 116 (1998)
  51. Wang Z, Pinnavaia TJ, Chem. Mater., 10, 3769 (1998)
  52. Okamoto M, Morita S, Taguchi H, Kim YH, Kotaka T, Tateyama H, Polymer, 41(10), 3887 (2000)
  53. Okamoto M, Morita S, Kotaka T, Polymer, 42(6), 2685 (2001)
  54. Hsu SLC, Chang KC, Polymer, 43(15), 4097 (2002)
  55. Leu CM, Wu ZW, Wei KH, Chem. Mater., 14, 3016 (2002)
  56. Tudor J, Willington L, O’Hare D, Royan B, Chem. Commun., 203, 1 (1996)
  57. Bergman JS, Chen H, Giannelis EP, Thomas MG, Coates GW, J. Chem. Soc. Chem. Commun., 21, 2179 (1999)
  58. Heinemann J, Reichert P, Thomann R, Mulhaupt R, Macromol. Rapid Commun., 20(8), 423 (1999)
  59. Ke YC, Long CF, Qi ZN, J. Appl. Polym. Sci., 71(7), 1139 (1999)
  60. Imai Y, Nishimura S, Abe E, Tateyama H, Abiko A, Yamaguchi A, Aoyama T, Taguchi H, Chem. Mater., 14, 477 (2002)
  61. Messersmith PB, Giannelis EP, Chem. Mater., 6, 1719 (1994)
  62. Biswas M, Ray SS, Polymer, 39(25), 6423 (1998)
  63. Ding YP, Jin CY, Meng ZY, Mater. Res. Bull., 35(7), 1187 (2000)
  64. Kim JW, Liu F, Choi HJ, Hong SH, Joo J, Polymer, 44(1), 289 (2003)
  65. Vaia RA, Giannelis EP, Macromolecules, 30(25), 7990 (1997)
  66. Vaia RA, Giannelis EP, Macromolecules, 30(25), 8000 (1997)
  67. Vaia RA, Ishii H, Giannelis EP, Chem. Mater., 5, 1694 (1993)
  68. VAIA RA, VASUDEVAN S, KRAWIEC W, SCANLON LG, GIANNELIS EP, Adv. Mater., 7(2), 154 (1995)
  69. Liu LM, Qi ZN, Zhu XG, J. Appl. Polym. Sci., 71(7), 1133 (1999)
  70. Fornes TD, Yoon PJ, Hunter DL, Keskkula H, Paul DR, Polymer, 43(22), 5915 (2002)
  71. Gilman JW, Awad WH, Davis RD, Shields J, Harris RH, Davis C, Morgan AB, Sutto TE, Callahan J, Trulove PC, DeLong HC, Chem. Mater., 14, 3776 (2002)
  72. Usuki A, Kato M, Okada A, Kurauchi T, J. Appl. Polym. Sci., 63(1), 137 (1997)
  73. Hasegawa N, Okamoto H, Kawasumi M, Kato M, Tsukigase A, Usuki A, Macromol. Mater. Eng., 280/281, 76 (2000)
  74. Wang KH, Choi MH, Koo CM, Choi YS, Chung IJ, Polymer, 42(24), 9819 (2001)
  75. Usuki A, Tukigase A, Kato M, Polymer, 43(8), 2185 (2002)
  76. Davis CH, Mathias LJ, Gilman JW, Schiraldi DA, Shields JR, Trulove P, Sutto TE, Delong HC, J. Polym. Sci. B: Polym. Phys., 40(23), 2661 (2002)
  77. Chisholm BJ, Moore RB, Barber G, Khouri F, Hempstead A, Larsen M, Olson E, Kelley J, Balch G, Caraher J, Macromolecules, 35(14), 5508 (2002)
  78. Huang XY, Lewis S, Brittain WJ, Vaia RA, Macromolecules, 33(6), 2000 (2000)
  79. Lee J, Takekkoshi T, Giannelis EP, Mater. Res. Soc. Symp. Proc., 457, 513 (1997)
  80. Kim SW, Jo WH, Lee MS, Ko MB, Jho JY, Polymer, 42(24), 9837 (2001)
  81. Liao B, Song M, Liang HJ, Pang YX, Polymer, 42(25), 10007 (2001)
  82. Artzi N, Nir Y, Narkis M, Siegmann A, J. Polym. Sci. B: Polym. Phys., 40(16), 1741 (2002)
  83. Vaia RA, Giannelis EP, Polymer, 42(3), 1281 (2001)
  84. Chang JH, Seo BS, Hwang DH, Polymer, 43(10), 2969 (2002)
  85. Ray SS, Maiti P, Okamoto M, Yamada K, Ueda K, Macromolecules, 35(8), 3104 (2002)
  86. Maiti P, Yamada K, Okamoto M, Ueda K, Okamoto K, Chem. Mater., 14, 4654 (2002)
  87. Sinha-Ray S, Okamoto K, Maiti P, Okamoto M, J. Nanosci. Nanotechnol., 2, 171 (2002)
  88. Lee SR, Park HM, Lim H, Kang TY, Li XC, Cho WJ, Ha CS, Polymer, 43(8), 2495 (2002)
  89. Yang KK, Wang XL, Wang YZ, J. Ind. Eng. Chem., 13(4), 485 (2007)
  90. Maity A, Biswas M, J. Ind. Eng. Chem., 12(3), 311 (2006)
  91. Morgan AB, Gilman JW, J. Appl. Polym. Sci., 87(8), 1329 (2003)
  92. Mathias LJ, Davis RD, Jarrett WL, Macromolecules, 32(23), 7958 (1999)
  93. Roe R, Methods of X-ray and Neutron Scattering in Polymer Science, Oxford University Press, New York (2000)
  94. Bafna A, Beaucage G, Mirabella F, Skillas G, Sukumaran S, J. Polym. Sci. B: Polym. Phys., 39(23), 2923 (2001)
  95. Alexander L, X-ray Diffraction Methods in Polymer Science, Wiley, New York (1970)
  96. VanderHart DL, Asano A, Gilman JW, Macromolecules, 34(12), 3819 (2001)
  97. Bensimon Y, Deroide B, Zanchetta JV, J. Phys. Chem. Solids, 60, 813 (1999)
  98. Yang DK, Zax DB, J. Chem. Phys., 110(11), 5325 (1999)
  99. Blumberg WE, Phys. Rev., 119, 79 (1960)
  100. Abragam A, The Principles of Nuclear Magnetism, Oxford University Press, New York (1961)
  101. VanderHart DL, Asano A, Gilman JW, Chem. Mater., 13, 3796 (2001)
  102. Sahoo SK, Kim DW, Kumar J, Blumstein A, Cholli AL, Macromolecules, 36(8), 2777 (2003)
  103. Hou SS, Bonagamba TJ, Beyer FL, Madison PH, Schmidt-Rohr K, Macromolecules, 36(8), 2769 (2003)
  104. Il Park C, Park OO, Lim JG, Kim HJ, Polymer, 42(17), 7465 (2001)
  105. Yalcin B, Cakmak A, Polymer, 45(19), 6623 (2004)
  106. Fontana MG, Greene ND, Corrosion Engineering, 1st ed., McGraw-Hill, New York (1967)
  107. Bryant WMD, J. Polym. Sci., 56, 277 (1962)
  108. Hines RA, Bryant WMD, Larchar AW, Pease DC, Ind. Eng. Chem., 49, 1071 (1957)
  109. Alquist FN, Wasco JL, Corrosion, 8, 410 (1952)
  110. Brophy JE, Fitzsimmons VG, O’Rear JG, Price TR, Zismar WA, Ind. Eng. Chem., 43, 884 (1951)
  111. Eldredge GG, Mears RB, Ind. Eng. Chem., 37, 736 (1945)
  112. Fontana MG, Ind. Eng. Chem., 42(77), 65A (1950)
  113. Harple WW, Kiefer G, Chem. Eng. Res. Des., 49, 566 (1953)
  114. Lichtenberg H, Aluminum, 19, 504 (1937)
  115. Lichtenberg H, Aluminum, 20, 264 (1938)
  116. Lichtenberg H, Geier, Aluminum, 20, 784 (1938)
  117. Mathews JW, Uhlig HH, Corrosion, 7, 419 (1951)
  118. Mann CA, Lauer BE, Hultin CT, Ind. Eng. Chem., 28, 1048 (1936)
  119. Mears RB, Eldredge GG, Trans. Electrochem. Soc., 83, 403 (1943)
  120. Rhodes FH, Berner FW, Ind. Eng. Chem., 25, 1336 (1933)
  121. Rohrig H, Aluminum, 17, 559 (1935)
  122. Rohrig H, Gaier K, Aluminum, 19, 448 (1937)
  123. Uhlig HH, Corrosion Handbook, 1st ed., John Wiley & Sons (1948)
  124. Vernon WHJ, Corrosion, 4, 141 (1948)
  125. Wachter A, Ind. Eng. Chem., 37, 749 (1945)
  126. Wachter A, Smith SS, Ind. Eng. Chem., 35, 358 (1943)
  127. Worspop FE, Kingsburf A, Chem. Eng. Min. Rev., 173 (1950)
  128. Welder BQ, Partridge EP, Ind. Eng. Chem., 46, 954 (1954)
  129. Rosenfeld IL, Corrosion, 37, 371 (1981)
  130. Acello SJ, Greene ND, Corrosion, 18, 286 (1962)
  131. Locke CE, Sudbury JD, Chem. Eng. Prog., 56, 50 (1960)
  132. Draper CW, J. Met., 34, 24 (1982)
  133. McCafferty E, Moore PG, Pease GT, J. Electrochem. Soc., 129, 9 (1982)
  134. Moore PG, McCafferty E, J. Electrochem. Soc., 128, 1391 (1981)
  135. Potter DI, Ahmed M, Lamond S, J. Met., 17 (1983)
  136. Garrett RM, Mater. Prot., 3, 8 (1964)
  137. Wei Y, Wang JG, Jia XR, Yeh JM, Spellane P, Polymer, 36(23), 4535 (1995)
  138. Li P, Tan TC, Lee JY, Synth. Met., 88, 237 (1997)
  139. Yeh JM, Liou SJ, Lai CY, Wu PC, Tsai TY, Chem. Mater., 13, 1131 (2001)
  140. Yeh JM, Chen CL, Chen YC, Ma CY, Lee KR, Wei Y, Li SX, Polymer, 43(9), 2729 (2002)
  141. Yeh JM, Chin CP, J. Appl. Polym. Sci., 88(4), 1072 (2003)
  142. Chang KC, Lai MC, Peng CW, Chen YT, Yeh JM, Lin CL, Yang JC, Electrochim. Acta, 51(26), 5645 (2006)
  143. Yeh JM, Kuo TH, Huang HJ, Chang KC, Chang MY, Yang JC, Eur. Polym. J., 43, 1624 (2007)
  144. Chang KC, Jang GW, Peng CW, Lin CY, Shieh JC, Yeh JM, Yang JC, Li WT, Electrochim. Acta, 52(16), 5191 (2007)
  145. Yeh JM, Chin CP, Chang S, J. Appl. Polym. Sci., 88(14), 3264 (2003)
  146. Yu YH, Jen CC, Huang HY, Wu PC, Huang CC, Yeh JM, J. Appl. Polym. Sci., 91, 3438 (2004)
  147. Yeh JM, Liou SJ, Lin CY, Cheng CY, Chang YW, Lee KR, Chem. Mater., 14, 154 (2002)
  148. Yeh JM, Liou SJ, Lai MC, Chang YW, Huang CY, Chen CP, Jaw JH, Tsai TY, Yu YH, J. Appl. Polym. Sci., 94(5), 1936 (2004)
  149. Chang KC, Chen ST, Lin HF, Lin CL, Huang HH, Yeh JM, Yu YH, Eur. Polym. J., 44, 13 (2008)
  150. Yeh JM, Liou SJ, Lin CG, Chang YP, Yu YH, Cheng CF, J. Appl. Polym. Sci., 92(3), 1970 (2004)
  151. Yeh JM, Liou SJ, Lu HJ, Huang HY, J. Appl. Polym. Sci., 92(4), 2269 (2004)
  152. Yeh JM, Chen CL, Chen YC, Ma CY, Huang HY, Yu YH, J. Appl. Polym. Sci., 92(1), 631 (2004)
  153. Lai MC, Chang KC, Yeh JM, Liou SJ, Hsieh MF, Chang HS, Eur. Polym. J., 43, 4219 (2007)
  154. Yu YH, Yeh JM, Liou SJ, Chang YP, Acta Mater., 52, 475 (2004)
  155. Yeh JM, Chen CL, Kuo TH, Su WF, Huang HY, Liaw DJ, Lu HY, Liu CF, Yu YH, J. Appl. Polym. Sci., 92(2), 1072 (2004)
  156. Yu YH, Yeh JM, Liou SJ, Chen CL, Liaw DJ, Lu HY, J. Appl. Polym. Sci., 92(6), 3573 (2004)
  157. Yeh JM, Hsieh CF, Jaw JH, Kuo TH, Huang HY, Lin CL, Hsu MY, J. Appl. Polym. Sci., 95(5), 1082 (2005)
  158. Yeh JM, Huang HY, Chen CL, Su WF, Yu YH, Surf. Coat. Technol., 200, 2753 (2006)
  159. WESSLING B, Adv. Mater., 6(3), 226 (1994)
  160. Kossmann H, Polym. Paint Col. J., 17, 204 (1991)
  161. Kim BH, Jung JH, Hong SH, Joo J, Epstein AJ, Mizoguchi K, Kim JW, Choi HJ, Macromolecules, 35(4), 1419 (2002)
  162. Kim BH, Hong JH, Hong SH, Kim JW, Choi HJ, Joo J, Curr. Appl. Phys., 1, 112 (2001)
  163. Kim BH, Jung JH, Kim JW, Choi HJ, Joo J, Synth. Met., 117, 115 (2001)
  164. Huang XY, Brittain WJ, Macromolecules, 34(10), 3255 (2001)
  165. Meneghetti P, Qutubuddin S, Langmuir, 20(8), 3424 (2004)
  166. Wang D, Zhu J, Yao Q, Wilkie CA, Chem. Mater., 14, 3837 (2002)
  167. Choi YS, Choi MH, Wang KH, Kim SO, Kim YK, Chung IJ, Macromolecules, 34(26), 8978 (2001)
  168. Kim BK, Seo JW, Jeong HM, Eur. Polym. J., 39, 85 (2003)