화학공학소재연구정보센터
Clean Technology, Vol.14, No.2, 71-86, June, 2008
불균일계 촉매를 통한 프로판 고부가화
Value-added Chemicals Derived from Propane Using Heterogeneous Catalysts
E-mail:
초록
본고에서는 산업적으로 효용가치가 막대함에도 불구하고 아직까지 에너지원으로만 사용되고 있는 프로판을 불균일계 촉매를 사용하여 고부가화시키는 방안에 대하여 다루고자 한다. 특히 프로판으로부터 생산 가능하면서도 경제적 가치가 뛰어난 물질이라고 판단되는 프로필렌 및 아크릴로니트릴을 중심으로 서술하였다. 프로필렌의 경우 지금까지 프로판 탈수소화반응을 통하여 제조 가능하였으나 열역학적인 한계를 극복하기 위하여 산소, 이산화탄소 등의 산화제를 이용하는 산화적 탈수소화반응에 대한 현황을 논하였다. 한편 암모니아첨가 산화반응을 통하여 제조할 수 있는 아크릴로니트릴은 지금까지 출발물질로서 프로필렌을 사용하였으나 저렴한 가격에 공급이 가능한 프로판을 원료로 사용하는 경우 경제적 가치가 뛰어나다. 최근 프로판의 암모니아첨가 산화반응에 성능이 우수한 MoVTeNbOx 촉매가 개발되었지만 그에 대한 추가 연구가 필요한 실정이다. 상기 반응들에 있어서 최대의 관건은 성능이 우수한 불균일계 촉매를 개발하는 것으로서, 촉매 개발 시 파일럿 규모 이상의 공정에 적용시킬 수 있을 것으로 전망한다.
In this review we discussed the effective ways to catalytically derive value-added chemicals from propane which has been utilized only as an energy source so far. Among various propane-derived products, the most valuable chemicals such as propylene and acrylonitrile were mainly focused herein. Propylene could be manufactured through oxidative dehydrogenation of propane using O2, CO2, etc. as an oxidant for the purpose of overcoming thermodynamic limitations of propane dehydrogenation. On the other hand, propane ammoxidation would be an alternative to propylene ammoxidation for producing acrylonitrile since propane is much cheaper than propylene as a starting material. Although effective MoVTeNbOx catalysts have been developed for propane ammoxidation in recent years, more detailed studies should be thoroughly performed. In carrying out both oxidative dehydrogenation and ammoxidation of propane for a long period, the most critical issue is definitely considered to find out the most active and selective catalysts, which makes it possible to commercialize both reactions into economically viable processes.
  1. Ministry of Commerce, Industry and Energy, Republic of Korea, "Environmentally-Friendly and Energy-Saving Chemical Process Development," 2007
  2. Korea Energy Economics Institute, "Yearly Energy Statistics," 2006
  3. Matar S, Petrochemical Process, Intervision (2000)
  4. Korea Institute of Science and Technology Information Korea Institute of Science and Technology Information, (2006)
  5. Mamedov EA, Corberan VC, Appl. Catal. A: Gen., 127(1-2), 1 (1995)
  6. Bartholomew CH, Farrauto RJ, Fundamentals of Industrial Catalytic Processes, 2nd ed., John Wiley & Sons, Inc., New Jersey (2006)
  7. Grabowski R, Catal. Rev., 48(2), 199 (2006)
  8. Novakova EK, Vedrine JC, Derouane EG, J. Catal., 211(1), 226 (2002)
  9. Novakova EK, Vedrine JC, Derouane EG, J. Catal., 211(1), 235 (2002)
  10. Chon HJ, Seo G, Catalysis - An Introduction, 4th ed., Hanrimwon Publishing Co., Seoul (2002)
  11. Chen KD, Iglesia E, Bell AT, J. Phys. Chem. B, 105(3), 646 (2001)
  12. Chan SS, Wachs IE, Murrell LL, Wang L, Hall WK, J. Phys. Chem., 88(24), 5831 (1984)
  13. Gao XT, Bare SR, Fierro JLG, Wachs IE, J. Phys. Chem. B, 103(4), 618 (1999)
  14. Kataoka T, Dumesic JA, J. Catal., 112, 66 (1988)
  15. Bond GC, Zurita JP, Flamerz S, Gellings PJ, Bosch H, van Ommen JG, Kip BJ, Appl. Catal., 22(2), 361 (1986)
  16. Fluhr W, Schraml-Marth M, Wokaun A, Baiker A, Phys. Chem., 93(8), 852 (1989)
  17. Wachs IE, Jehng JM, Deo G, Weckhuysen BM, Guliants VV, Benziger JB, Catal. Today, 32(1-4), 47 (1996)
  18. Ramis G, Cristiani C, Forzatti P, Busca G, J. Catal., 124(2), 574 (1990)
  19. Blangenois N, Florea M, Grange P, Silvy RP, Chenakin SP, Bastin JM, Kruse N, Barbero BP, Cadus L, Appl. Catal. A: Gen., 263(2), 163 (2004)
  20. Ruitenbeek M, van Dillen AJ, de Groot FMF, Wachs IE, Geus JW, Koningsberger DC, Top. Catal., 10, 241 (2000)
  21. Perez-Ramirez J, Gallardo-Llamas A, J. Phys. Chem. B, 109(43), 20529 (2005)
  22. Perez-Ramirez J, Kondratenko EV, Chem. Commun., 243, 2152 (2003)
  23. Michorczyk P, Ogonowski J, Appl. Catal. A: Gen., 251(2), 425 (2003)
  24. Yoon YS, Ueda W, Morooka Y, Catal. Lett., 35(1-2), 57 (1995)
  25. Yoon YS, Fujidawa N, Ueda W, Moro-oka Y, Catal. Lett., 23(9), 1635 (1994)
  26. Cavani F, Trifiro F, Catal. Today, 24(3), 307 (1995)
  27. Lemonidou AA, Nalbandian L, Vasalos IA, Catal. Today, 61(1-4), 333 (2000)
  28. Cavani F, Ballarini N, Cericola A, Catal. Today, 127(1-4), 113 (2007)
  29. Cavani F, Trifiro F, Catal. Today, 24(3), 307 (1995)
  30. Pena ML, Dejoz A, Fornes V, Rey E, Vazquez MI, Nieto JML, Appl. Catal. A: Gen., 209(1-2), 155 (2001)
  31. Leveles L, Fuchs S, Seshan K, Lercher JA, Lefferts L, Appl. Catal. A: Gen., 227(1-2), 287 (2002)
  32. Liu YM, Cao Y, Yi N, Feng WL, Dai WL, Yan SR, He HY, Fan KN, J. Catal., 224(2), 417 (2004)
  33. Liu YM, Cao Y, Yan SR, Dai WL, Fan KN, Catal. Lett., 88(1-2), 61 (2003)
  34. Mitchell PCH, Wass SA, Appl. Catal. A: Gen., 225(1-2), 153 (2002)
  35. Solsona B, Blasco T, Nieto JML, Pena ML, Rey F, Vidal-Moya A, J. Catal., 203(2), 443 (2001)
  36. Sarzi-Amade M, Morselli S, Moggi P, Maione A, Ruiz P, Devillers M, Appl. Catal. A: Gen., 284(1-2), 11 (2005)
  37. Liu YM, Feng WL, Li TC, He HY, Dai WL, Huang W, Cao Y, Fan KN, J. Catal., 239(1), 125 (2006)
  38. Barbero BP, Cadus LE, Appl. Catal. A: Gen., 252(1), 133 (2003)
  39. Stelzer JB, Caro J, Habel D, Feike E, Schubert H, Fait M, Hidde G, Chem. Eng. Technol., 27(8), 839 (2004)
  40. Watson RB, Ozkan US, J. Catal., 191(1), 12 (2000)
  41. Buyevskaya OV, Bruckner A, Kondratenko EV, Wolf D, Baerns M, Catal. Today, 67(4), 369 (2001)
  42. Dzwigaj S, Gressel I, Grzybowska B, Samson K, Catal. Today, 114(2-3), 237 (2006)
  43. Moggi P, Devillers M, Ruiz P, Predieri G, Cauzzi D, Morselli S, Ligabue O, Catal. Today, 81(2), 77 (2003)
  44. Zhou R, Cao Y, Yan S, Fan K, Appl. Catal. A: Gen., 236(1-2), 103 (2002)
  45. Barbero BP, Cadus LE, Appl. Catal. A: Gen., 244(2), 235 (2003)
  46. Monaci R, Rombi E, Solinas V, Sorrentino A, Santacesaria E, Colon G, Appl. Catal. A: Gen., 214(2), 203 (2001)
  47. Pujol AP, Valenzuela R, Fuerte A, Wloch E, Kubacka A, Olejniczak Z, Sulikowski B, Corberan VC, Catal. Today, 78(1-4), 247 (2003)
  48. Barbero BP, Cadus LE, Appl. Catal. A: Gen., 234(1-2), 245 (2002)
  49. Keulks GW, J. Catal., 19(19), 232 (1970)
  50. Wragg RD, Ashmore PG, Hockey JA, J. Catal., 22(1), 49 (1971)
  51. Chen KD, Bell AT, Iglesia E, J. Catal., 209(1), 35 (2002)
  52. Grasselli RK, Burrington JD, Buttrey DJ, DeSanto P, Lugmair CG, Volpe AF, Weingand T, Top. Catal., 23(1-4), 5 (2003)
  53. Grasselli RK, Catal. Today, 99(1-2), 23 (2005)
  54. Vedrine JC, Millet JM, Volta JC, Catal. Today, 32(1-4), 115 (1996)
  55. Vaarkamp M, Ushikubo T, Appl. Catal. A: Gen., 174(1-2), 99 (1998)
  56. Cellier C, Blangy B, Mateos-Pedrero C, Ruiz P, Catal. Today, 112(1-4), 112 (2006)
  57. Nilsson J, Landacanovas AR, Hansen S, Andersson A, J. Catal., 160(2), 244 (1996)
  58. Masetti S, Trifiro F, Blanchard G, Appl. Catal. A: Gen., 217(1-2), 119 (2001)
  59. Nilsson R, Lindblad T, Andersson A, J. Catal., 148(2), 501 (1994)
  60. Centi G, Grasselli RK, Trifiro F, Catal. Today, 13(4), 661 (1992)
  61. Toft MA, Brazdil JF, Glaeser LC, U.S. Patent No. 4,879,264 (1989)
  62. Roussel H, Mehlomakulu B, Belhadj F, van Steen E, Millet JMM, J. Catal., 205(1), 97 (2002)
  63. Oliver JM, Nieto JML, Botella P, Catal. Today, 96(4), 241 (2004)
  64. Cassidy TJ, Pollastri M, Trifiro F, J. Catal., 172(1), 55 (1997)
  65. Castellion GA, Marzluff WF, U.S. Patent No. 4,036,870 (1977)
  66. Zanthoff HW, Schaefer S, Wolf GU, Appl. Catal. A: Gen., 164(1-2), 105 (1997)
  67. Ushikubo T, Oshima K, Kayou A, Vaarkamp M, Hatano M, J. Catal., 169(1), 394 (1997)
  68. Nilsson J, Landa-Canovas AR, Hansen SA, Andersson A, J. Catal., 186(2), 442 (1999)
  69. Asakura K, Nakatani K, Kubota T, Iwasawa Y, J. Catal., 194(2), 309 (2000)
  70. Watanabe H, Koyasu Y, Appl. Catal. A: Gen., 194-195, 479 (2000)
  71. Guerrero-Perez MO, Al-Saeedi JN, Guliants VV, Banares MA, Appl. Catal. A: Gen., 260(1), 93 (2004)
  72. Ballarini N, Cavani F, Cimini A, Trifiro E, Catani R, Cornaro U, Ghisletti D, Appl. Catal. A: Gen., 251(1), 49 (2003)
  73. Wickman A, Wallenberg LR, Andersson A, J. Catal., 194(1), 153 (2000)
  74. Millet JMM, Roussel H, Pigamo A, Dubois JL, Jumas JC, Appl. Catal. A: Gen., 232(1-2), 77 (2002)
  75. Florea M, Silvy RP, Grange P, Appl. Catal. A: Gen., 255(2), 289 (2003)
  76. Bulanek R, Novoveska K, Wichterlova B, Appl. Catal. A: Gen., 235(1-2), 181 (2002)
  77. Centi G, Mazzoli P, Catal. Today, 28(4), 351 (1996)
  78. Hamid SBDA, Pal P, He HY, Derouane EG, Catal. Today, 64(1-2), 129 (2001)
  79. Cimini M, Millet JMM, Ballarini N, Cavani F, Ciardelli C, Ferrari C, Catal. Today, 91-92, 259 (2004)
  80. Albonetti S, Blanchard G, Burattin P, Cavani F, Masetti S, Trifiro F, Catal. Today, 42(3), 283 (1998)
  81. Grasselli RK, Catal. Today, 49(1-3), 141 (1999)
  82. Teller RG, Antonio MR, Brazdil JF, Grasselli RK, J. Solid State Chem., 64(3), 249 (1986)
  83. Centi G, Perathoner S, Appl. Catal. A: Gen., 124(2), 317 (1995)
  84. Centi G, Perathoner S, Trifiro F, Appl. Catal. A: Gen., 157(1-2), 143 (1997)
  85. Zanthoff HW, Grunert W, Bucholz S, Hber M, Stievano L, Wagner FE, Wolft GU, J. Mol. Catal. A-Chem., 162(1-2), 443 (2000)
  86. Guerrero-Perez MO, Fierro JLG, Vicente MA, Banares MA, J. Catal., 206(2), 339 (2002)
  87. Grasselli RK, Buttrey DJ, DeSanto P, Burrington JD, Lugmair CG, Volpe AF, Weingand T, Catal. Today, 91-92, 251 (2004)
  88. Perez-Ramirez J, Gallardo-Llamas A, Appl. Catal. A: Gen., 279(1-2), 117 (2005)
  89. Sokolovskii VD, Catal. Today, 24(3), 377 (1995)
  90. Pyrz WE, Blom DA, Vogt T, Buttrey DJ, Angew. Chem.-Int. Edit., 47(15), 2788 (2008)
  91. Shiju NR, Liang X, Weimer AW, Liang C, Dai S, Guliants VV, J. Am. Chem. Soc., 130(18), 5850 (2008)