Energy & Fuels, Vol.12, No.2, 312-319, 1998
Direct liquefaction of coal using aerosol-generated ferric sulfide based mixed-metal catalysts
The activity of aerosol-generated ferric sulfide based mixed-metal catalysts for direct coal liquefaction was studied at 400 degrees C and nominally 2000 psi hydrogen pressure. Aluminum, cobalt, copper, lead, silver, and tin were used in turn as the second metal. The typical fraction of the second metal was 10 atom % of total metal, although the concentration was varied in some cases. The catalysts were prepared in an aerosol reactor at 250 degrees C and 70 psi and were characterized in terms of their skeletal density, surface area, pyrrhotite/pyrite ratio, and X-ray diffraction. Of the catalysts tested, only those in which Al (and perhaps Pb) was used as the second metal cause an increase in conversion compared to the iron-alone catalyst. Selectivity to oil-range products is higher for catalysts containing Ag, Co, Cu, or Pb than for the iron-alone catalyst and is highest for the Fe-Pb-S catalyst. Hence, the Fe-Pb-S catalyst appears to be the one most suitable. The relative size of the ions of the second metal may be important for the performance of the catalyst. These aerosol-generated catalysts are slightly less active (in overall conversion) than the corresponding catalysts impregnated in situ in coal but are slightly more selective (to oil-range products).