Journal of the American Ceramic Society, Vol.87, No.12, 2175-2182, 2004
Influence of impurities on dispersion properties of Bayer alumina
Among the different impurities contained in Bayer alumina (Ca, Fe, Na, Si, Mg), calcium was found to greatly influence the dispersion of alumina particles in water. Up to 90% of calcium is dissolved at acidic pH, whereas calcium remains on the alumina surface in the basic pH range and screens the negative Al-O- charges. The presence of calcium, through reducing repulsive interactions between particles, has a negative effect on the dispersion of alumina. The adsorption of the Na+ salt of poly(acrylic acid) (PAA-Na) is strongly influenced by Ca2+/PAA-Na interactions in suspension with an increase of the maximum adsorbed amount of PAA-Na in the presence of calcium. The amount of PAA-Na needed to reach a high electrostatic repulsion and a minimum of viscosity is 2 times higher in the presence of 400 pm calcium than for a low calcium content (approximate to80 ppm). Finally, with an appropriate amount of PAA-Na, a similar state of dispersion can be reached with or without the presence of calcium.