Titanium silicalite-1 (TS-1) films were prepared on SiO2 pellet supports via an in situ hydrothermal synthesis method and were characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR), scanning electron microscopy (SEM) and Si-29 magic angle spinning nuclear magnetic resonance (Si MAS NMR). The growth time of TS-1 film had a strong effect on its morphology and the thickness and size of the crystals. The uniformity and thickness of TS-1 films increased with increase of growth times. The epoxidation of allyl chloride (ACH) with dilute hydrogen peroxide to form epichlorohydrin (ECH) over the TS-1 films was carried out in a fixed bed reactor. The conversion of ACH and the selectivity to ECH over the TS-1 films of the second growth were higher than that of the first growth, the third and the fourth growth. And the conversion and selectivity as a function of time-on-stream gave a good stable performance in an extended test up to at least 19 h. The final steady-state conversion and selectivity were approximately 86% and SS%, respectively. (c) 2007 Society of Chemical Industry