Chemical Engineering & Technology, Vol.29, No.12, 1487-1495, 2006
Comparison of selective gas phaseand liquid phase hydrogenation of (cyclo-)alkadienes towards cycloalkenes on Pd/alumina egg-shell catalysts
The hydrogenation of dienes such as 1,3-butadiene, cyclooctadiene, and of acetylenic hydrocarbons on Pd catalysts shows high reaction rates and consequently, a strong influence of mass transfer on the selectivity of the intermediate alkene or cycloalkene product. 100% selectivity towards (cyclo)-alkene hydrogenation is achieved for the gas phase when the Thiele modulus is phi = root(k1 cH2)/(Deff cdiene) <= root 2, where L is the thickness of the active layer and D-eff is the effective diffusion coefficient of the diene. The interdependencies expressed by this formula were studied in detail using model catalysts with regular pores of uniform length and diameter and perpendicular to the surface. These catalysts were prepared by anodic oxidation of aluminium wires and immobilization of the active Pd. For the liquid phase procedure of selective hydrogenation, a reaction mass transfer model has been derived in order to compare the gas phase and liquid phase procedures, in particular with respect to the selectivity. The hydrogenation of 1,3-cyclooctadiene and of 1,3-butadiene were studied for both procedures employing the same catalyst. The rate of hydrogenation can be represented for both cases by the identical kinetic equation r(1) = k(1) c(H2). This result is interpreted by assuming that the access of hydrogen to the surface through the dense layer of adsorbed diene is the rate determining step.