ABS수지 성능 최적화 방안

문홍국; 김대수; Hong Guk Mun; Dae Su Kim

Polymer(Korea), Vol.31, No.2, 105-110, March, 2007

Export Citation

ABS수지 성능 최적화 방안

The Optimum Solution for the Best Performance of ABS

문홍국, 김대수 ^†

충북대학교 공과대학 화학공학과

Hong Guk Mun, and Dae Su Kim^†

Department of Chemical Engineering, Chungbuk National University, 12 Kaesin-dong, Cheongju, Chungbuk 361-763, Korea

E-mail:

초록

ABS(acrylonitrile butadiene styrene)수지의 성능저하에 미치는 영향을 알아보기 위해 ABS, 도장, 도료, 사출 등 전 부문에 대한 영향도를 파악함으로써 ABS수지의 성능저하를 최소화하기 위한 최적화 방안을 수립하였다. ABS수지의 성능저하에 영향을 미치는 인자를 실험실 규모에서 검토한 결과 변형에 의한 기계적 요인보다는 사용된 화학물질의 화학적, 물리적 특성에 의한 요인이 지배적인 것으로 나타났다. ABS수지를 이용한 제조 현장에서 여러 인자(ABS수지, 사출, 화학물질, 도장 등)에 대해 검토한 결과 ABS수지 표면에 직접적으로 접촉하는 화학물질인 희석제(시너)에 의한 영향도가 가장 큼을 확인할 수 있었다. 이번 연구 결과를 통해 수지의 성능저하에 미치는 각 인자별 영향도 수준 평가가 가능하게 되었으며, 이를 토대로 양산 시 나타나는 도장불량 등의 문제해결을 위한 관리 과정의 체계화 및 품질 변동요인의 제거 방안을 구체화할 수 있었다.

We investigated resin, thinner, painting, and injection for analyzing the chemical effect of polymer, and made the optimum solution with the best performance of ABS(acrylonitrile butadiene styrene) resin. The effect depended on chemical material especially its chemical and physical properties instead of mechanical transformation. When we looked over ABS resin, injection, chemical material and painting, we found out thinner was the main factor for painting problem. Throughout this test, we could solve the problem, secure the system for control process and drop many factors for changing quality.

Keywords:resin;painting;coating;thinner;chemical and physical properties

[References]

Bucknall CB, Toughened Plastics, Applied Science Publishers, London (1977)
Sperling LH, Introduction to Physical Polymer Science, John Wiley & Sons Ltd., New York (2001)
Kawaguchi T, Nisimura H, Fumiakimiwa, Polym. Eng. Sci., 43, 419 (2003)
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Calbo LJ, Handbook of Coatings Additives, Marcel Dekker Inc., New York (1987)
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Rees H, Catoen B, Selecting Injection Molds, Hanser Publishers, Ohio, USA (2006)
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Malloy RA, Plastic Part Design for Injection Molding, Hanser Publishers, Munich Vienna, New York (1994)

[Related Articles]

[1] Bucknall CB, Toughened Plastics, Applied Science Publishers, London (1977)

[2] Sperling LH, Introduction to Physical Polymer Science, John Wiley & Sons Ltd., New York (2001)

[3] Kawaguchi T, Nisimura H, Fumiakimiwa, Polym. Eng. Sci., 43, 419 (2003)

[4] Mai YW, Leete NB, J. Master. Sci., 14, 2264 (1979)

[5] Sauer JA, Warty S, Kaka S, Environmental and Surface Effects in Polymer Fatigue, Fourth Int. Conf. Deformation, Yield and Fracture of Polymers, Cambridge. Engl., 26 (1979)

[6] Warty S, Morrow DR, Sauer JA, Polymer, 19, 1465 (1978)

[7] Mai YW, J. Master. Sci., 11, 303 (1976)

[8] Mai YW, Atkins AG, J. Master. Sci., 11, 677 (1976)

[9] Wicks ZW, Science and Technology : Organic Coatings, Marcel Dekker Inc., New York (1983)

[10] Calbo LJ, Handbook of Coatings Additives, Marcel Dekker Inc., New York (1987)

[11] Barton AFM, CRC Handbook of Solubility Parameters and Other Cohesion Parameters, CRC Press, Inc., Boca Ration Florida, USA (1983)

[12] Burke J, The Abbey Newsletter, 9, 4 (1985)

[13] Shah V, Handbook of Plastic Testing Technology, John Wiley & Sons Inc., Canada (1984)

[14] Rab JF, Experimental Methods in Polymer Chemistry, John Wiley & Sons Ltd., Bristol. UK (1980)

[15] Rees H, Catoen B, Selecting Injection Molds, Hanser Publishers, Ohio, USA (2006)

[16] Bryce DM, Plastic Injection Molding, Society of Manufacturing Engineers, Michigan, USA (1998)

[17] Malloy RA, Plastic Part Design for Injection Molding, Hanser Publishers, Munich Vienna, New York (1994)