This work concentrates on the effects of channel depth and separator shape on cell output performance, current density distribution and gas flow condition in various conditions with PEFC numerical analysis model. including gas flow through GDL. When GDL effective porosity was small, the effect of gas flow through GDL which was changed by channel depth on cell output performance became large. However, current density distribution was ununiform. As GDL permeability became larger, cell output density increased, but current density and gas flow rate distribution were ununiform. From the results of changing the gas flow rate, it was found that the ratio of the minimum gas flow rate to the inlet flow rate depended on channel depth. Furthermore, the optimal separator, which increased output density and made the current density distribution and gas flow rate distribution uniform, was examined. It was also found that cell performance had possible to be developed by improving the turning point of the serpentine separator. (c) 2005 Elsevier B.V All rights reserved.