Energy & Fuels, Vol.20, No.3, 1123-1130, 2006
Coal froth flotation: Effects of reagent adsorption on the froth structure
The amount and quality of concentrate obtained from froth flotation of a coal are very important to determine the efficiency of the separation process. The shape and size of the bubbles in the froth directly affect the amount and purity of the concentrate overflowed during the froth flotation of the coal. The froth structure is significantly dependent on parameters such as the size of the solid particles, the surface properties of the particles, the chemical structure of surface active agents, the reagents adsorbed onto solid particles, and the reagents remaining in water. This work was performed to determine the relationship between the reagents adsorbed on the solid particles, froth structure, and froth flotation performance. The -53 mu m size fraction of a bituminous coal was used to perform froth flotation experiments. The froth flotation of the coal used was performed in the presence of two nonionic surfactants, Triton x-100 (poly(ethylene glycol) tert-octylphenyl ether) and MIBC (methyl isobutyl carbinol), and an anionic surfactant, SDS (sodium dodecyl sulfate). The results showed that the adsorption of a high amount of reagent on the particles decreased the ability of separation, thus a substantial amount of mineral particles overflowed along with the hydrophobic coal particles. The use of MIBC with Triton x-100 or SDS as mixture increased solid recovery, and it was concluded that MIBC selectively adsorbed on solids acting as collector as well as a frother. Reagent adsorption has a crucial effect on the froth structure, which is strongly related to flotation performance.