This paper reports on the effects of hygrothermal aging at 70 degreesC in water and at 80% relative humidity, on the thermo-mechanical properties, molar mass and microstructure of recycled poly(ethylene terephthalate) (rPET) and its short glass fibres composites. For all the investigated materials, the elastic mechanical properties (tensile and storage moduli) determined at low strain levels resulted practically unaffected by hygrothermal aging under the selected conditions. On the other hand, a marked reduction of the tensile strength and apparent fracture toughness has been observed for rPET matrix and its composites during hygrothermal aging, more markedly for materials immersed in water than for those aged at 80% RH. Both properties resulted to be related on the molar mass of the rPET matrix, that decreased during hygrothermal aging as a consequence of the hydrolysis process. The materials glass transition, evaluated as the temperature of the loss factor peak, increased during hygrothermal aging due to the progressively restricted mobility of the amorphous phase caused by a concurrent crystallinity increase. This crystallization process (chemicrystallization) is favoured by temperature, by the plasticizing effect of water and by the reduction of molar mass. Consistently with the mechanical measurements, the morphology of fracture surfaces exposed to hygrothermal aging in water revealed a reduction of plastic deformation of the rPET matrix and a weakening of the fibre-matrix interface for WET composites. (C) 2004 Elsevier Ltd. All rights reserved.