Cotton gin trash (CGT) in the raw form is poorly digested by ruminants due to lignocellulosic complexes. These structures must be broken down before adequate digestion can occur. This may be performed by physical and/or chemical means. Two methods for improving digestibility are particle size reduction and/or treatment with sodium hydroxide (NaOH). To evaluate the effectiveness of each method, three experiments were performed in which different CGT types were tested. Each type represented trash from a particular cleaning stage in the cotton ginning process. First, each type was ground with a knife-type grinding mill using screen sizes 0.5, 1.0, and 2.0 mm. For the second experiment, particle size was held constant at 2 mm, and all CGT types were treated with 4% and 6% NaOH (w/w) at room temperature. An agitation cycle of 5 min on and 10 min off was used, with the total mixing time being 4 h. Lastly, particle size and NaOH concentration were held constant, and treatments were performed at room temperature, 40 degreesC, and 50 degreesC. The total mixing times were 2 and 3 h for 50 and 40 degreesC, respectively. For all experiments two subsamples of each treatment were tested for in vitro dry matter digestibility (IVDMD). From grinding alone, digestibility increased as particle size decreased. Grinding to 0.5 mm resulted in an average IVDMD of 47.8% while grinding to 2.0 mm resulted in an average IVDMD of only 33.8%. Digestibility also improved with a greater NaOH concentration. An average in vitro digestibility of 70.5% was achieved with 6% NaOH (w/w) treatment, essentially doubling that of the raw CGT. Increasing the reaction temperature did not result in increased digestibility because the mixture dried out, with a consequent reduction in chemical distribution and uniformity in heat transfer. There are still chemical residues in the CGT, and elimination/reduction of these is an issue that needs to be addressed in further research. (C) 2004 Elsevier Ltd. All rights reserved.