Osmotic distillation (OD) has two main advantages over thermally driven concentration processes attributable to its ambient temperature operation. These are maintenance of the integrity of thermally labile components and minimisation of the loss of volatile flavour/fragrance components. However. a major disadvantage of osmotic distillation is the potential for wet-out of the hydrophobic membrane when fouled by surface-active agents such as citrus oils. In this work, sodium alginate hydrogel coatings were applied to PTFE membranes for protection against wet-out. The coating technique developed for this purpose resulted in a 10-fold increase in adhesion strength over that achievable by simple casting. This was effected by increased intrusion of the coating solution meniscus into the porous PTFE structure by surface tension adjustment with ethanol. precipitation of sodium alginate by the selective removal of water, and finally alginate crosslinking. Precipitation occurred both on the surface and in the void spaces between the PTFE fibres, thereby providing better anchorage for the coating. The coating decreased the overall OD mass transfer coefficient by less than 5%. OD flux measurements using coated membranes with 0.2, 0.4 and 0.8 wt.% orange oil-water mixtures over a period of 300 min indicated that the coating was successful in protecting the membrane against wet-out. An uncoated membrane was immediately wet out by a 0.2 wt.% orange oil-water OD feed. In a separate trial, a coated membrane retained its integrity after contact with a 1.2 wt.% oil-water mixture for 72 h. (C) 2004 Elsevier B.V. All rights reserved.