Chemical Engineering Science, Vol.59, No.15, 3105-3115, 2004
Droplet size and velocity profiles in liquid-liquid horizontal flows
The size and vertical distribution of drops were studied experimentally in dispersed liquid-liquid pipeline flows. Under most conditions the pattern was dual continuous where both phases retain their continuity and there is entrainment in the form of drops of one phase into the other. The investigations were carried out in a stainless steel test section with 38 mm ID with water and oil (density 828 kg/m(3) and viscosity 6 mPa s) as test fluids. Mixture velocities from 1.5 to 2.5 m/s and input oil volume fractions from 20% to 80% were used. A dual sensor impedance probe allowed drop chord length and drop velocity measurements at different locations in a pipe cross section. It was found that in dual continuous flows drop concentration and size decreased with increasing distance from the interface. There were only small differences in size between oil drops in the lower water continuous layer of the flow and water drops in the upper oil continuous layer. Mixture velocity did not affect significantly the drop size of either phase since higher velocities that would result in smaller drops were accompanied by increased entrainment of one phase dispersed into the other that favoured larger drops. The Rosin-Rammler function was found to fit satisfactorily the experimental drop size distributions, while literature correlations on entrained and maximum drop sizes in a turbulent field underpredicted the values found experimentally. (C) 2004 Elsevier Ltd. All rights reserved.