Ethylene propylene diene rubber (EPDM) is a well-known versatile polymer, which is frequently used in the production of rubber goods based on conventional and specialty polymers. The present paper investigates the role of recycled natural rubber prophylactic waste compared to virgin natural rubber in the development of novel ethylene propylene diene rubber composites. The processing characteristics have been evaluated using a Monsanto rheometer at three different temperatures 150, 160 and 170degreesC. The cure curves of EPDM compounds have been found to be the resultant of slow curing or marching cure curve of EPDM and that of fast curing 'S' shaped cure curve of natural rubber. The curing properties such as optimum cure time, scorch time and induction time have been found to be decreasing with the loading of prophylactic filler. For most of the cases, the values obtained for compositions with virgin natural rubber (ISNR-5) have been found to be lower than that with prophylactic filler.The cure activating nature of the prophylactic waste in EPDM is higher at higher temperatures. The unaged tensile strength has been increased with the loading of prophylactic filler up to 30 phr. The aged tensile strength and unaged/aged elongation at break have been found to be a maximum at 20 phr prophylactic filler loading. The tear strength has been found to be a maximum at 40 phr. Better performance has been noted in the case of virgin natural rubber filled samples for unaged/aged tensile strength, elongation break and tear strength except at 40 phr loading. The diffusion process in EPDM vulcanizates is found to be anomalous. Crosslink density values determined using Mooney-Rivlin equation agree with the tensile strength values for most of the cases. An increase in the crosslink density has been noted with the thermal aging of the samples. (C) 2003 Kluwer Academic Publishers.