The concept of mass transfer regions within the membranes was introduced to study the mass transport in membrane distillation processes. Mass transfer model for direct contact membrane distillation (DCMD) was derived to examine the influence of pore size distribution and air fluxes on water vapor fluxes across the membranes. The pore size distributions of the membranes were determined by field emission scanning electron microscopy (FESEM) and the image analysis program. DCMD experiments with pure water were carried out under laminar and turbulent flow conditions so as to compare the experimental results with the predictions. The calculation results showed that Knudsen and transition regions were found in the membranes studied, while the transition region was the major contribution to mass transport. The model including the effect of pore size distribution and air fluxes predicted water fluxes with the average discrepancy 5% of the experimental results. The mass transfer analysis indicated that the influence of pore size distribution and air fluxes on water fluxes was insignificant. Therefore, the mass transfer model with the assumptions of air trapped in membrane pores and single pore size is adequate to describe mass transport in DCMD. The concept of mass transfer regions was also applied to analyze the effect of pore size distribution on flux in vacuum membrane distillation and gas permeation. (C) 2003 Elsevier Science B.V. All rights reserved.