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Journal of the Electrochemical Society, Vol.149, No.7, B297-B305, 2002
Corrosion behavior of stainless steel and aluminum in a downstream environment of CF4/O-2 microwave plasma
The corrosion characteristics of type 316 stainless steel, component metals of the steel (Fe, Cr, Ni, and Mo), and Al in the downstream effluent of a CF4/O-2 plasma have been examined as a function of temperature (25-300degreesC) and feed gas composition (0-30 vol % O-2). Type 316, Fe, and Ni showed weight gains due to the formation of surface reaction films, which consist predominantly of involatile metal fluorides and grow parabolically with exposure time. Pure Cr and Mo exhibited weight losses due to the formation of volatile metal fluorides or oxyfluorides. The corrosion rate of these metals increased with increasing temperature, while that of Al was less than the limit of detection at all temperatures examined. The corrosion rates of Cr and Mo increased with increasing O-2 content of the reactant gas and reached maxima at similar to20 vol % O-2, whereas those of type 316, Fe, and Ni were nearly independent of the O-2 content. At 300degrees C, Cr2O3 films underwent etching in a similar manner as Cr metal, while Fe2O3, NiO, and Al2O3 films transformed into involatile fluorides or oxyfluorides. Mass spectrometric analyses suggested that F atoms and O-2 molecules are dominant species responsible for corrosion in the downstream effluent. The phase stability diagrams estimated metal fluorides to be the thermodynamically favored reaction products on the metals exposed to the effluent.