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Journal of Vacuum Science & Technology B, Vol.18, No.6, 3608-3611, 2000
Fabrication of diffractive optical elements for an integrated compact optical microelectromechanical system laser scanner
We describe the microfabrication of a multilevel diffractive optical element (DOE) onto a microelectromechanical system (MEMS) module as a key element in an integrated compact optical-MEMS laser scanner. The DOE is a four-level off-axis microlens fabricated onto a movable polysilicon shuttle. The microlens is patterned by electron beam lithography and etched by reactive-ion-beam etching. The DOE was fabricated on two generations of MEMS components, each of which is briefly described. The compact design of the laser scanner is based on mounting a MEMS module and a vertical cavity surface-emitting laser onto a fused silica substrate that contains the rest of the optical system. The calculated scan range of the system is +/-4 degrees with a spot size of 0.5 mm.