Journal of the Electrochemical Society, Vol.147, No.12, 4507-4511, 2000
Development of a new electrodeposition process for plating of Zn-Ni-X (X = Cd, P) alloys - Permeation characteristics of Zn-Ni-Cd ternary alloys
It is shown that an electrodeposited Zn-Ni-Cd alloy coating produced from sulfate electrolyte inhibits the discharge of hydrogen on carbon steel. The newly developed ternary alloys have approximately ten times higher corrosion resistance when compared to a Zn-Ni alloy. Hydrogen permeation characteristics of Zn-Ni-Cd alloy coatings were studied and compared with those of a bare and a Zn-Ni alloy coated steel. The transfer coefficient, alpha, exchange current density, i(o), thickness dependent adsorption-absorption rate constant, k", recombination rate constant, k(3). surface hydrogen coverage, theta (H),, were obtained by applying a mathematical model to experimental results. Alloys obtained from baths containing higher concentration than 3 g/L of CdSO4 in the sulfate plating bath are seen to have superior permeation inhibition properties compared to the Zn-Ni alloy coating and bare steel. Thr,hydrogen per meation current was zero under normal corroding conditions for Zn-Ni-Cd alloy and it increased to 0.3 muA/cm(2) at a cathodic overpotential of 250 mV. The hydrogen permeation current density for steel and Zn-Ni alloy under similar conditions were 62.1 and 1.3 muA/cm(2), respectively.