Miscibility, crystallization behavior, and mechanical properties of blends made from melt-processsble perfluoropolymers of poly(tetra-fluoroethylene-co-perfluoropropylvinylether) (PFA) and poly(tetrafluoroethylene-co-perfluoroethylvinylether) (EFA) have been examined by differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA). PFA and EFA (PEVE comonomer:5.7 wt%) blends cocrystallize regardless of crystallization speed and blending method. On the other hand, PFA/EFA blends that contain EFA with high PEVE comonomer content (PEVE: 13.3 wt%) formed segregated crystals. However, these blends [PFA/EFA (PEVE:13.3%)] showed a composition dependent single alpha -relaxation temperature which suggests that they are miscible in the amorphous phase. Therefore, it is concluded that PFA/EFA blends are miscible in the amorphous or molten state, they form segregated crystals during crystallization. In contrast, EFA containing low PEVE content form cocrystals with PFA from the melt. Measuring the hex life (folding endurance) of the blends revealed that only 20% EFA (PEVE: 13.3%) is required to increase the hex life of neat PFA by four times. (C) 2001 Elsevier Science Ltd. All rights reserved.