Artificial roughness has been found to enhance the heat transfer from the absorber plate to the air in a solar air heater duct. However, this improvement is invariably accompanied by increased pumping power. In this work, the effect of roughness and operating parameters on the thermal as well as the hydraulic performance of roughened solar air heaters is discussed and the thermohydraulic performance of roughened solar air heaters is compared with that of conventional smooth solar air heaters. The optimum design and operating conditions have been determined. On the basis of thermohydraulic considerations it has been found that the systems operating in a specified range of Reynolds number show better thermohydraulic performance depending upon the insolation. A relationship between the system and operating parameters that combine to yield optimum performance has been developed.