Polymer Engineering and Science, Vol.37, No.6, 1082-1090, 1997
Study of Mixing Efficiency in Kneading Discs of Co-Rotating Twin-Screw Extruders
Go-rotating twin-screw extruders are widely used for compounding and blending In polymer processing. In a modular machine, the dominant elements determining dispersive mixing efficiency are the kneading discs. A fluid dynamics analysis package - FIDAP, using the finite element method was implemented to simulate the 3-D isothermal flow patterns in the kneading disc region of a Werner & Pfleiderer ZSK-53 co-rotating twin-screw extruder. The kneading discs simulated are three-lobe discs. The flow field characteristics relevant for dispersive mixing are shear stresses generated and elongational flow components. We compare these flow characteristics for the three-lobe kneading discs of the ZSK-53 with the two-lobe discs of a ZSK-30 machine. We also discuss the influence of processing parameters on the flow field mixing efficiency.