Journal of Vacuum Science & Technology B, Vol.12, No.5, 2985-2991, 1994
Long-Term Reliability of Pt and Mo Diffusion-Barriers in Ti-Pt-Au and Ti-Mo-Au Metallization Systems for GaAs Digital Integrated-Circuits
Reliability of Ti-Pt-Au and Ti-Mo-Au systems has been investigated for GaAs integrated circuit first-level metallizations on semi-insulating GaAs substrates and second-level metallizations on interlayer SiO2 films using Auger depth profile analysis, residual resistance examination and temperature storage step-stress testing. Auger analysis and residual resistance examination showed significant reaction between first-level Ti-Pt-Au and GaAs substrates during metallization processes, while Ti-Mo-Au system with the electron-beam evaporated Mo film showed higher thermal stability because the Mo film acted as a good diffusion barrier between GaAs and Au. The second-level Ti-Pt-Au on SiO2 was found to be free from the reaction with GaAs substrates, and its degradation was ascribed to interdiffusion of composite metals. The resistance increase in step-stress testing for the second Ti-Pt-Au was analyzed on the basis of a new diffusion-controlled model, and long-term reliability was estimated. A mean time to failure value of 3X10(5) h at 150 degrees C was obtained for a failure defined as 10% increase in resistance. Much higher reliability was estimated for Ti-Mo-Au, because the resistance continued to decrease as long as 3000 h at 250 degrees C. The decrease in resistance clearly indicates defect annealing with reduced defect scattering in Au layers. This also shows that foreign metal diffusion into Au, acting as impurity scattering centers, is perfectly eliminated by Mo diffusion barriers.