Chinese Journal of Chemical Engineering, Vol.28, No.8, 2092-2098, 2020
Continuous, homogeneous and rapid synthesis of 4-bromo-3-methylanisole in a modular microreaction system
4-Bromo-3-methylanisole is mainly used to synthesize black fluorane dye (2-anilino-3-methyl-6-dibutylaminofluorane, ODB-2), which is one of the most important heat and pressure-sensitive dyes in the manufacture of thermal papers. Compared to the industrial heterogeneous batch process, a continuous homogeneous bromination technology in a modular microreaction system has been developed, and 4-bromo-3-methylanisole has been successfully prepared through high-selective mono-bromination of 3-methylanisole with Br-2 solution in CHCl3. In optimal conditions, the content of bis-brominated byproducts can be controlled less than 0.5%, which is superior to the industrial standard with 99.5% 3-methylanisole conversion at very short residence time and mild reaction temperature. (C) 2020 The Chemical Industry and Engineering Society of China, and Chemical Industry Press Co., Ltd. All rights reserved.
Keywords:4-bromo-3-methylanisole;bromination;continuous synthesis;modular microreaction system;mixing enhancement