Different temperatures, solvents, and additives are used as influencing parameters to drive molecular packing and phase separation for the development of the controlled evolution of nanostructures for organic solar cells (OSCs). The temperature-dependent aggregation (TDA) features of polymers are explored by investigating aggregation in solution and solid thin-film states using solution small-angle neutron scattering (SANS), soft/hard X-ray scattering, and transmission electron microscopy (TEM) characterizations. In situ grazing incidence wide angle X-ray scattering (GIWAXS) reveals that the nucleation process is highly significant and responsible for the ultimate film morphology. Processing conditions such as temperatures, solvents, and additives were used to influence the nucleation and evolution of film morphology. The nucleation process may improve the polymer packing and phase separation. It may translate into optimized multilength scale domains and efficient charge percolation pathways, a strong implication to control the nucleation process for the efficient separation and transportation of charges in bulk heterojunction (BHJ) devices.