Journal of Polymer Science Part A: Polymer Chemistry, Vol.33, No.15, 2647-2655, 1995
Synthesis of a Novel Naphthalene-Based Poly(Arylene Etherketone) by Polycondensation of 1,5-bis(4-Fluorobenzoyl)-2,6-Dimethylnaphthalene with Bisphenol a
Synthesis of 1,5-bis(4-Auorobenzoyl)-2,6-dimethylnaphthalene (1), polycondensation of 1 with Bisphenol A, and properties of the obtained polymer were studied. Friedel-Crafts acylation of 2,6-dimethylnaphthalene with 4-fluorobenzoyl chloride in nitrobenzene selectivity afforded 1 in 82% yield. X-ray single crystal structural analysis of 1 confirmed that the dibenzoylation proceeded regioselectively and two methyl groups sterically inhibited the coplanarity of the two aromatic planes. The polycondensation of 1 with Bisphenol. A in toluene/N-methyl-2-pyrrolidone (NMP) mixed solvent in the presence of excess potassium carbonate as a condensation reagent was carried out at 180 degrees C for 4 h to quantitatively afford the corresponding poly(arylene ether-ketone) (PEK) 3 with high molecular weight ((M) over bar(n) similar to 30,000) as a slightly yellow powder. As the reaction time was prolonged, both (M) over bar(n) and MWD of 3 increased and the solubility of 3 in chloroform clearly decreased. By GPC-LALLS, (M) over bar(n) of 3 obtained by the polycondensation for 16 h, was 85,000. The PEK 3 with high molecular weight was produced in a quantitative yield in a variety of solvents such as sulfolane. Water formed during the polycondensation hardly affected the yield and molecular weight of 3, although a small molecular weight decrease took place. To evaluate the special effect of the methyl groups of 3, polycondensation of 2,6-bis(4-fluorobenzoyl)naphthalene 2 with bisphenol A was carried out for comparison and the corresponding PEK 4 was quantitatively obtained. Whereas 3 was soluble in ordinary organic solvents such as tetrahydrofuran (THF), chloroform, and NMP at room temperature, 4 was insoluble in most solvents except for strong acids such as cone. sulfonic acid. The polymer 3 showed high glass transition temperature (238 degrees C) and 5% weight loss temperature (457 degrees C). Casting of the polymer from THF solution gave a transparent, tough, flexible, and amorphous film.