The influence of steel surface treatment by a novel eco-friendly praseodymium oxide nanofilm on the adhesion and corrosion protection properties of a fusion-bonded epoxy powder coating

Mohammad Ramezanzadeh; Zahra Sanaei; Bahram Ramezanzadeh

Journal of Industrial and Engineering Chemistry, Vol.62, 427-435, June, 2018

DOI10.1016/j.jiec.2018.01.026 Export Citation

The influence of steel surface treatment by a novel eco-friendly praseodymium oxide nanofilm on the adhesion and corrosion protection properties of a fusion-bonded epoxy powder coating

Mohammad Ramezanzadeh, Zahra Sanaei, and Bahram Ramezanzadeh^†

Surface Coating and Corrosion Department, Institute for Color Science and Technology, Tehran, Iran

E-mail:

The effect of steel surface treatment by an eco-friendly praseodymium (Pr) oxide nanofilm on the corrosion protection properties and cathodic delamination of a fusion-bonded epoxy coating (FBE) was studied. The results of AFM, FE-SEM and contact angle tests revealed that a crack free praseodymium oxide nanofilm uniformly covered the steel surface. Results of EIS and salt spray tests revealed that the steel surface treatment by Pr film significantly enhanced the FBE coating corrosion protection performance. Results of cathodic delamination test showed significant decrease in the FBE cathodic delamination rate. Results of pull-off test revealed the FBE/Steel interfacial adhesion bonds promotion.

Keywords:Surface treatment;FBE;Corrosion;Nanofilm;FE-SEM

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Mobin M, Malik AU, Andijani IN, Al-Muaili F, Al-Hajri M, Ozair G, Mohammad NMK, Prog. Org. Coat., 62(4), 369 (2008)
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Amini R, Vakili H, Ramezanzadeh B, J. Taiwan Inst. Chem. Eng., 58, 542 (2016)
Golabadi M, Aliofkhazraei M, Toorani M, Rouhaghdam AS, Prog. Org. Coat., 105, 258 (2017)
Sababi M, Terryn H, Mol JMC, Prog. Org. Coat., 105, 29 (2017)
Ramezanzadeh B, Rostami M, Appl. Surf. Sci., 392, 1004 (2017)
Bahlakeh G, Ramezanzadeh B, Saeb MR, Terryn H, Ghaffari M, Appl. Surf. Sci., 419, 650 (2017)
Bahlakeh G, Ramezanzadeh B, Mater. Interfaces, 9, 17536 (2017)
Mahidashti Z, Shahrabi T, Ramezanzadeh B, Appl. Surf. Sci., 390, 623 (2016)
Bahlakeh G, Ramezanzadeh B, Ramezanzadeh M, Corrosion Sci., 118, 69 (2017)
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Jamali SS, Moulton SE, Tallman DE, Forsyth M, Weber J, Mirabedini A, Wallace GG, J. Electroanal. Chem., 739, 211 (2015)
Li D, Neumann A, J. Colloid Interface Sci., 137(1), 304 (1990)
Lutkehoff S, Neumann M, Slebarski A, Phys. Rev. B, 52, 13808 (1995)
Polyak Y, Bastl Z, Surf. Interface Anal., 47(2015), 663 (2015)
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Schmidt RG, Bell JP, Epoxy Adhesion to Metals, Institute of Materials Science, U-136, University of Connecticut, Storrs, CT 06268/USA.

[Referenced By]

[1] Varughese K, Proceedings 15th International Conference on Pipeline Protection, BHR Group, Aachen, Germany, pp. 199 2003.

[2] Fathabadi HE, 3rd International Color and Coatings Congress (ICCC 2009), November, 16-18, pp.1 2009.

[3] Kehr JA, Fusion-Bonded Epoxy (FBE): A Foundation for Pipeline Corrosion Protection, NACE International, 2000.

[4] Fu AQ, Cheng YF, Prog. Org. Coat., 72(3), 423 (2011)

[5] Vaca-Cortes E, Lorenzo MA, Jirsa JO, Wheat HG, Carrasquillo RL, Adhesion Testing of Epoxy Coating, Research Report No. 1265-6.

[6] Bolger JC, 30th An. Tech. Conf. PE, Chicago, 1972.

[7] Minford JD, in: Patrick RL (Ed.), Treatise on Adhesion and Adhesives, vol. 5, Marcel Dekker Inc., New York, pp. 45 1981.

[8] Legghe E, Aragon E, Belec L, Margaillan A, Melot D, Prog. Org. Coat., 66(3), 276 (2009)

[9] Mobin M, Malik AU, Andijani IN, Al-Muaili F, Al-Hajri M, Ozair G, Mohammad NMK, Prog. Org. Coat., 62(4), 369 (2008)

[10] Fu AQ, Cheng YF, Prog. Org. Coat., 72(3), 423 (2011)

[11] Sørensen PA, Dam-Johansen K, Weinell CE, Kiil S, Prog. Org. Coat., 68, 70 (2010)

[12] Gervasio D, Song I, Payer JH, J. Appl. Electrochem., 28(9), 979 (1998)

[13] Wroblowa HS, J. Appl. Electrochem., 339, 31 (1992)

[14] Andersen JB, Bryndum LWAM, Christensen CJ, Nielsen NJR, in: M.W. Braestrup (Ed.), Design and Installation of Marine Pipelines, 2015 ISBN-13: 978-0632-05984-3.

[15] Ramezanzadeh B, Attar MM, Corrosion, 68, 1 (2012)

[16] Rezaee N, Attar MM, Ramezanzadeh B, Surf. Coat. Technol., 236, 361 (2013)

[17] Matin E, Attar MM, Ramezanzadeh B, Corrosion, 71(1), 1 (2015)

[18] Amini R, Vakili H, Ramezanzadeh B, J. Taiwan Inst. Chem. Eng., 58, 542 (2016)

[19] Golabadi M, Aliofkhazraei M, Toorani M, Rouhaghdam AS, Prog. Org. Coat., 105, 258 (2017)

[20] Sababi M, Terryn H, Mol JMC, Prog. Org. Coat., 105, 29 (2017)

[21] Ramezanzadeh B, Rostami M, Appl. Surf. Sci., 392, 1004 (2017)

[22] Bahlakeh G, Ramezanzadeh B, Saeb MR, Terryn H, Ghaffari M, Appl. Surf. Sci., 419, 650 (2017)

[23] Bahlakeh G, Ramezanzadeh B, Mater. Interfaces, 9, 17536 (2017)

[24] Mahidashti Z, Shahrabi T, Ramezanzadeh B, Appl. Surf. Sci., 390, 623 (2016)

[25] Bahlakeh G, Ramezanzadeh B, Ramezanzadeh M, Corrosion Sci., 118, 69 (2017)

[26] Wang W, Zhang X, Wu G, Wang C, Chu PK, Mater. Lett., 163, 85 (2016)

[27] Jamali SS, Moulton SE, Tallman DE, Forsyth M, Weber J, Mirabedini A, Wallace GG, J. Electroanal. Chem., 739, 211 (2015)

[28] Li D, Neumann A, J. Colloid Interface Sci., 137(1), 304 (1990)

[29] Lutkehoff S, Neumann M, Slebarski A, Phys. Rev. B, 52, 13808 (1995)

[30] Polyak Y, Bastl Z, Surf. Interface Anal., 47(2015), 663 (2015)

[31] Scholes FH, Soste C, Hughes AE, Hardin SG, Curtis PR, Appl. Surf. Sci., 253(4), 1770 (2006)

[32] Tang CC, Bando Y, Liu B, Golberg D, Adv. Mater., 17, 2005 (2005)

[33] Hassan MS, Akhtar MS, Shim KB, Yang OB, Nanoscale Res. Lett., 5, 735 (2010)

[34] Wagner CD, Riggs WH, Davis LE, Moulder JF, Muilinberg GE, Perkin.Elmer Corporation, Minnesota, 1973.

[35] Schmidt RG, Bell JP, Epoxy Adhesion to Metals, Institute of Materials Science, U-136, University of Connecticut, Storrs, CT 06268/USA.