Spherical Ti-6Al-4V powders were prepared using radio-frequency plasma spheroidization. A laser particle size analyser, a scanning electron microscope, an X-ray diffractometer and a Freeman FT4 powder rheometer were used to analyse the granulometric parameters, micro-morphologies, phase constitutions and flow properties of the raw and the spheroidized powders, respectively. The spheroidized powders exhibited an almost 100% degree of sphericity, smooth surfaces, favourable dispersion and narrow particle size distribution under appropriate plasma technological parameters. The average particle size of the spheroidized powders increased slightly as compared with that of the raw powders. In addition, the spheroidized powders exhibited higher conditioned bulk density and improved flow properties (including the dynamic flow properties, aeration, compressibility, permeability and shear properties) as compared with those of the raw powders. (C) 2017 The Society of Powder Technology Japan. Published by Elsevier B.V. and The Society of Powder Technology Japan. All rights reserved.