A low-temperature process for fabricating porous ZnO films on plastic, indium tin oxide-coated polyethylene naphthalate substrates is developed for their use in dye-sensitized solar cells. A special attention is paid to modification of microscopic morphologies for enhancing interparticle connection. ZnO films having two kinds of macroscopic morphologies (flower-like particles and densely packed nanoparticles) are fabricated at temperatures below the heatproof temperature of the substrate, and subsequently immersed in mixed solvents composed of water and ethanol at 90 degrees C. The immersion leads to the growth of constituting ZnO particles and also the evolution of interparticle connection, depending on solvent compositions. The cell performance is largely improved especially in a short-circuit current density and a power conversion efficiency. The immersion effect is more remarkable for the cell using the densely packed ZnO film, with a 62% increase in the current density and an 84% increase in the conversion efficiency. In consequence, our plastic N719-sensitized ZnO cell shows the conversion efficiency as high as 4.1%. (C) 2016 Elsevier B.V. All rights reserved.