화학공학소재연구정보센터
Heat Transfer Engineering, Vol.38, No.7-8, 712-720, 2017
Thermal Fouling of Heat Exchanger Tubes due to Heavy Hydrocarbon Droplets Impingement
This work discusses fouling in the vapor-steam mixture overheater in the convection section of an industrial steam cracker due to the thermal degradation of heavy hydrocarbon droplets deposited on the tube wall. A spray of heavy hydrocarbon multicomponent droplets is injected in a tube of the vapor-steam mixture overheater and the path of the droplets through the tube is followed by an Eulerian-Lagrangian computational fluid dynamics simulation. To study tube fouling, the droplet impingement behavior on the wall, the evaporation of the deposited liquid, and a coking model describing thermal coke formation due to degradation of heavy hydrocarbons are required. To describe the droplet impingement behavior, a regime map for single component millimeter-sized droplets is taken from the literature. Two simulations are performed to study fouling problems in a vapor-mixture overheater tube. Simulation results are found to be grid sensitive. By analyzing and comparing simulation results it is concluded that reliable fouling data require a regime map for the impingement of multicomponent heavy hydrocarbon micron-sized droplets.