Chemical Engineering Science, Vol.158, 117-123, 2017
Preparation of a non-hydrothermal NaA zeolite membrane and defect elimination by vacuum-inhalation repair method
This work reports the preparation of a non-hydrothermal NaA zeolite and its stainless steel-supported membrane using geopolymer-gel-thermal-conversion (GGTC) combined with a dip-coating method, which does not require hydrothermal processing. The XRD and high-resolution transmission electron microscopy (HRTEM) analyses indicate that the 1.1Na(2)O-Al2O3-2SiO(2)-8H(2)O geopolymer gels cured at 25 degrees C nucleate in the geopolymerization stage. After heat-treatment above 60 degrees C, the crystal nuclei in the geopolymer gels continue to grow and transform into NaA zeolite crystals with good crystallinity. To improve the separation efficiency of the stainless steel-supported NaA zeolite membrane in the pervaporation (PV) process of an ethanol/water mixture, this paper reports a simple vacuum-inhalation repair method for non-zeolitic pores or other defects in the NaA zeolite membrane. After vacuum-inhalation repair of the non-hydrothermal NaA zeolite membrane with sodium alginate solutions and CaCl2 solutions, in that order, the repaired NaA zeolite membrane exhibited a separation factor that was enhanced approximately 7-to 14-fold over that of the unrepaired NaA zeolite membrane.
Keywords:Geopolymer;NaA zeolite membrane;Non-hydrothermal;Pervaporation;Vacuum-inhalation repair method