Energy & Fuels, Vol.30, No.7, 5330-5340, 2016
Cracked Naphtha Coinjection in Steam-Assisted Gravity Drainage
Steam-assisted gravity drainage (SAGD) is a thermal in situ recovery method for heavy oil and oil sands that has been employed to exploit the vast petroleum deposits in the Athabasca region of northern Alberta that are not amenable to surface mining. Nevertheless, in spite of its success in recovering highly viscous bitumen, SAGD remains a costly technology that requires large energy input in the form of steam for each barrel of produced oil. This requires large quantities of water and natural gas, resulting in sizable greenhouse gas (GHG) emissions and extensive postproduction water treatment. There are ongoing efforts to make SAGD more energy-efficient and environmentally sustainable by reducing steam consumption while maintaining favorable oil production rates and ultimate oil recovery. Such efforts include the coinjection of steam and solvent in a process called expanding solvent SAGD (ES-SAGD) wherein bitumen that is essentially immobile at initial reservoir conditions is made mobile by heating and mixing solvent into the oil. In this work, experiments are reported in which cracked naphtha is applied as an additive to steam for the production of Long Lake bitumen. The results conclusively demonstrate that coinjecting cracked naphtha with steam, under specific conditions, significantly increases oil production rates and reduces overall steam requirements.