The first step in preparing a disaster management plan for any chemical process industry (CPI) is to identify and mitigate the conditions that might cause them. In practice, such a plan should start early in the design phase of the chemical facility, and continue throughout its life. The objective is to prevent emergencies by eliminating hazards wherever possible. In-spite of the advances made in knowledge and technology, failure-free design and devices have remained elusive. Even the well designed and inherently safe chemical facility must prepare to control potentially hazardous events that are caused by human or mechanical failure, or by natural forces such as floods or earthquakes. The need for effective technological disaster management programs by chemical facilities and their neighbouring communities became painfully clear in the 1980s, a decade marred by tragic events linked to the manufacture and distribution of chemical products. Unfortunately, several events during this decade, though not on a scale to match the previous one, have nevertheless cast a heavy burden and responsibility on the management. The chemical industry has vigorously responded to these problems in a wide variety of ways. The CPI took actions to improve the reliability of their operations, drew up emergency plans in consultation with the neighbourhood and the regulating authorities and practise emergency exercises regularly to alleviate public fear. Manali Industries in Chennai (Madras) is an exemplary model in India.