Development of mathematical model to evaluate microstructure and corrosion behavior of electroless Ni-P/nano-SiC coating deposited on 6061 aluminum alloy

R. Soleimani; F. Mahboubi; S.Y. Arman; M. Kazemi; A. Maniee

Journal of Industrial and Engineering Chemistry, Vol.23, 328-337, March, 2015

DOI10.1016/j.jiec.2014.09.002 Export Citation

Development of mathematical model to evaluate microstructure and corrosion behavior of electroless Ni-P/nano-SiC coating deposited on 6061 aluminum alloy

R. Soleimani, F. Mahboubi^†, S.Y. Arman, M. Kazemi¹, and A. Maniee

Department of Mining and Metallurgical Engineering, Amirkabir University of Technology, O. Box 15875-4413, Tehran, Iran
¹Department of Materials and Metallurgical Engineering, Iran University of Science and Technology, Tehran, Iran

E-mail:

In this study, the effect of surfactant, phosphorus content, and concentration of SiC nanoparticle on the microstructure and protective performance of electroless Ni-P/nano-SiC coating was studied using electrochemical impedance spectroscopy as well as surface analysis. Through taking advantage of response surface methodology, the experimental results were fed into Design Expert software which then mutual relationships between three independent variables were established. Prediction of model at the experimental range using systematic data enables us to provide a better understanding of the simultaneous effect of variables on the properties of coating. Moreover the optimum concentration of variables was predicted.

Keywords:Ni-P/nano-SiC composite coating;Electroless;Response surface method (RSM)

[References]

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Alishahi M, Monirvaghefi SM, Saatchi A, Hosseini SM, Appl. Surf. Sci., 258(7), 2439 (2012)
Sadreddini S, Afshar A, Appl. Surf. Sci., 303, 125 (2014)
Zhao Q, Liu Y, Surf. Coat. Technol., 200, 2510 (2005)
Saxena V, Rani RU, Sharma AK, Surf. Coat. Technol., 201, 855 (2006)
Wu Y, Shen B, Liu L, Hu W, Wear, 261, 201 (2006)
Dong D, Chen XH, Xiao WT, Yang GB, Zhang PY, Appl. Surf. Sci., 255(15), 7051 (2009)
Ranganatha S, Venkatesha TV, Vathsala K, Appl. Surf. Sci., 256(24), 7377 (2010)
Sayilkan H, Sener S, Sener E, Sulu M, Mater. Sci., 39, 5 (2003)
Phanasgaonkar A, Raja VS, Surf. Coat. Technol., 203, 2260 (2009)
Montemor MF, Snihirova DV, Taryba MG, Lamaka SV, Kartsonakis IA, Balaskas AC, Kordas G, Tedim J, Kuznetsova A, Zheludkevich ML, Ferreira MGS, Electrochim. Acta, 60, 31 (2012)
Arman SY, Omidvar H, Tabaian SH, Sajjadnejad M, Fouladvand S, Afshar S, Surf. Coat. Technol, 251, 162 (2014)
Balaraju JN, Selvi VE, Rajam KS, Mater. Chem. Phys., 120(2-3), 546 (2010)
Balaraju JN, Rajam KS, Int. J. Electrochem. Sci., 2, 747 (2007)
Jiaqiang G, Lei L, Yating W, Bin S, Wenbin H, Surf. Coat. Technol., 200, 5836 (2006)
Lo P, Tsai W, Lee J, Hung M, Surf. Coat. Technol., 67, 27 (1994)
Mafi IR, Dehghanian C, Appl. Surf. Sci., 257(20), 8653 (2011)
Chen W, Gao W, He Y, Surf. Coat. Technol., 204, 2493 (2010)
Liu D, Yan Y, Lee K, Yu J, Mater. Corros., 60, 690 (2009)
Zhaoa Q, Liua Y, Muller-Steinhagen H, Liuc G, Surf. Coat. Technol., 155, 279 (2002)
Allahkaram SR, Nazari MH, Mamaghani S, Zarebidaki A, Mater. Des., 32, 750 (2011)
Faraji S, Rahim AA, Mohamed N, Sipaut CS, J. Coat. Techol. Res., http://dx.doi.org/10.1007/s11998-010-9295-9. (2010)
Sarret M, Muller C, Amell A, Surf. Coat. Technol., 201, 389 (2006)
Elansezhian R, Ramamoorthy B, Nair PK, J. Mater. Process. Technol., 209, 233 (2009)
Cruz-Gonzalez K, Torres-Lopez O, Garcia-Leon A, Guzman-Mar JL, Reyes LH, Hernandez-Ramirez A, Peralta-Hernandez JM, Chem. Eng. J., 160(1), 199 (2010)
Nikrooz B, Zandrahimi M, J. Sol-Gel Sci. Technol., 59, 640 (2011)
Oraon B, Majumdar G, Ghosh B, Mater. Des., 27, 1035 (2006)
Wang J, Chen Y, Ge X, Yu H, Colloids Surf. A: Physicochem. Eng. Asp., 302, 204 (2007)
Hajar M, Shokrollahzadeh S, Vahabzadeh F, Monazzami A, Enzyme Microb. Technol., 45(3), 188 (2009)
Ma H, Tian F, Li D, Guo Q, J. Alloy. Compd., 474, 264 (2009)
Song YW, Shan DY, Han EH, Electrochim. Acta, 53(5), 2135 (2008)
Ma H, Liu Z, Tian F, Sun H, J. Alloy. Compd., 450, 348 (2008)
Alirezaei S, Monirvaghefi SM, Salehi M, Saatchi A, Wear, 262, 978 (2007)
Farzaneh A, Mohammadi M, Ehteshamzadeh M, Mohammadi F, Appl. Surf. Sci., 276, 697 (2013)
Watson SW, J. Electrochem. Soc., 1, 1 (1994)
Alishahi M, Hosseini SM, Monirvaghefi SM, Saatchi A, Mater. Corros., 64, 212 (2013)

[Referenced By]

[1] Qin W, J. Coat. Technol. Res., 10.1007/s11998-010-9256-3. (2010)

[2] Alishahi M, Monirvaghefi SM, Saatchi A, Hosseini SM, Appl. Surf. Sci., 258(7), 2439 (2012)

[3] Sadreddini S, Afshar A, Appl. Surf. Sci., 303, 125 (2014)

[4] Zhao Q, Liu Y, Surf. Coat. Technol., 200, 2510 (2005)

[5] Saxena V, Rani RU, Sharma AK, Surf. Coat. Technol., 201, 855 (2006)

[6] Wu Y, Shen B, Liu L, Hu W, Wear, 261, 201 (2006)

[7] Dong D, Chen XH, Xiao WT, Yang GB, Zhang PY, Appl. Surf. Sci., 255(15), 7051 (2009)

[8] Ranganatha S, Venkatesha TV, Vathsala K, Appl. Surf. Sci., 256(24), 7377 (2010)

[9] Sayilkan H, Sener S, Sener E, Sulu M, Mater. Sci., 39, 5 (2003)

[10] Phanasgaonkar A, Raja VS, Surf. Coat. Technol., 203, 2260 (2009)

[11] Montemor MF, Snihirova DV, Taryba MG, Lamaka SV, Kartsonakis IA, Balaskas AC, Kordas G, Tedim J, Kuznetsova A, Zheludkevich ML, Ferreira MGS, Electrochim. Acta, 60, 31 (2012)

[12] Arman SY, Omidvar H, Tabaian SH, Sajjadnejad M, Fouladvand S, Afshar S, Surf. Coat. Technol, 251, 162 (2014)

[13] Balaraju JN, Selvi VE, Rajam KS, Mater. Chem. Phys., 120(2-3), 546 (2010)

[14] Balaraju JN, Rajam KS, Int. J. Electrochem. Sci., 2, 747 (2007)

[15] Jiaqiang G, Lei L, Yating W, Bin S, Wenbin H, Surf. Coat. Technol., 200, 5836 (2006)

[16] Lo P, Tsai W, Lee J, Hung M, Surf. Coat. Technol., 67, 27 (1994)

[17] Mafi IR, Dehghanian C, Appl. Surf. Sci., 257(20), 8653 (2011)

[18] Chen W, Gao W, He Y, Surf. Coat. Technol., 204, 2493 (2010)

[19] Liu D, Yan Y, Lee K, Yu J, Mater. Corros., 60, 690 (2009)

[20] Zhaoa Q, Liua Y, Muller-Steinhagen H, Liuc G, Surf. Coat. Technol., 155, 279 (2002)

[21] Allahkaram SR, Nazari MH, Mamaghani S, Zarebidaki A, Mater. Des., 32, 750 (2011)

[22] Faraji S, Rahim AA, Mohamed N, Sipaut CS, J. Coat. Techol. Res., http://dx.doi.org/10.1007/s11998-010-9295-9. (2010)

[23] Sarret M, Muller C, Amell A, Surf. Coat. Technol., 201, 389 (2006)

[24] Elansezhian R, Ramamoorthy B, Nair PK, J. Mater. Process. Technol., 209, 233 (2009)

[25] Cruz-Gonzalez K, Torres-Lopez O, Garcia-Leon A, Guzman-Mar JL, Reyes LH, Hernandez-Ramirez A, Peralta-Hernandez JM, Chem. Eng. J., 160(1), 199 (2010)

[26] Nikrooz B, Zandrahimi M, J. Sol-Gel Sci. Technol., 59, 640 (2011)

[27] Oraon B, Majumdar G, Ghosh B, Mater. Des., 27, 1035 (2006)

[28] Wang J, Chen Y, Ge X, Yu H, Colloids Surf. A: Physicochem. Eng. Asp., 302, 204 (2007)

[29] Hajar M, Shokrollahzadeh S, Vahabzadeh F, Monazzami A, Enzyme Microb. Technol., 45(3), 188 (2009)

[30] Ma H, Tian F, Li D, Guo Q, J. Alloy. Compd., 474, 264 (2009)

[31] Song YW, Shan DY, Han EH, Electrochim. Acta, 53(5), 2135 (2008)

[32] Ma H, Liu Z, Tian F, Sun H, J. Alloy. Compd., 450, 348 (2008)

[33] Alirezaei S, Monirvaghefi SM, Salehi M, Saatchi A, Wear, 262, 978 (2007)

[34] Farzaneh A, Mohammadi M, Ehteshamzadeh M, Mohammadi F, Appl. Surf. Sci., 276, 697 (2013)

[35] Watson SW, J. Electrochem. Soc., 1, 1 (1994)

[36] Alishahi M, Hosseini SM, Monirvaghefi SM, Saatchi A, Mater. Corros., 64, 212 (2013)