AIChE Journal, Vol.60, No.12, 4076-4085, 2014
Wet Dispersion Mechanism of Fine Aggregates in Multiphase Flow with Solid Beads Under Simple Shear
Clarifying the disintegration mechanism of aggregates in multiphase fluid flow coupled with beads and particulates is important for the optimum design of a wet dispersion process using a stirred media mill. Thus, we develop a numerical method for simulating multiphase flow with beads and particulates using a discrete element method and computational fluid dynamics, and we use the four-way coupling simulation to study the fluid-bead-particulate-coupled phenomenon that occurs in a simple shear box. The results show that the dominant force causing aggregate disintegration is the fluid force, rather than the bead contact force, because aggregates rarely collide with beads, contact force of which is too small to disintegrate aggregates. Furthermore, aggregates with strong aggregation force are effectively disintegrated by the fluid flow with a dominant high pure-shear rate induced near the bead surfaces by the expansive force, rather than the compressive force. (c) 2014 American Institute of Chemical Engineers AIChE J 60: 4076-4085, 2014
Keywords:stirred media mill;discrete element method;direct numerical simulation;shear stress;collision