In this work the effect of the elbow-bend geometry and the effect of the tube arrangement on the performance of air-to-water heat exchanger is studied experimentally. In elbow-bend heat exchanger, the direction of the working fluid is bended at 90 degrees to its inlet direction. The heating or cooling fluid flows inside straight tubes while the working fluid flows past the tubes along an elbow pass. Three different types of the geometry of the elbow with three different tube bank arrangements were studied. The results were plotted and analyzed to clarify the effects of the elbow-bend geometry, the tube bank arrangements and the dead volume in the heat exchanger on the heat transfer and pressure drop. Two empirical correlations were deduced for each design, one to predict the relation between Nusselt and Reynolds numbers, while the other relation is between the friction factor and Reynolds number. This work was done to select the more suitable design to be used as a heater or a cooler in Stirling machines. Crown Copyright (c) 2010 Published by Elsevier Ltd. All rights reserved.