Materials Science Forum, Vol.522-523, 221-228, 2006
Oxidation behavior of Pt plus Hf-modified gamma-Ni plus gamma'-Ni(3)Al alloys
The oxidation behavior of Pt+Hf-modified gamma-Ni + gamma'-Ni(3)Al alloys containing up to 20 at.% Pt and either 15 or 20 at.% Al was studied by oxidizing the alloys in air at 1150 degrees C under both isothermal and thermal cycling conditions. It was found that the co-addition of Pt and Hf was extremely beneficial to oxidation resistance, to the extent that Ni-20Al-20Pt-Hf` and Ni-20Al-10Pt-Hf alloys (all compositions are in at.%) oxidized at significantly slower rates than that of a Ni-50Al-15Pt beta-NiAl alloy. A Ni-20Al-5Pt-Hf alloy also showed good oxidation resistance, with the steady-state oxidation rate being almost the same as that obtained for the beta alloy. Over a period of up to 500 one-hour oxidation cycles, no oxide spallation from the modified gamma+gamma' alloys was observed. From cross-sectional SEM examination coupled with X-ray diffraction analyses, it was found that a compact and planar exclusive scale layer of alpha-Al(2)O(3) formed on the Ni-20Al-20Pt-Hf alloy. By contrast, the Ni-20Al-10Pt-Hf and Ni-20Al-5Pt-Hf alloys formed a very thin outer layer of NiAl(2)O(4) and a planar inner layer of alpha-Al(2)O(3). The thickness of the inner Al(2)O(3) layer increased with increasing oxidation time relative to that of the NiAl(2)O(4) layer, meaning that the latter primarily formed during the initial stages of scale formation. Both NiO and NiAl(2)O(4) were found in the scales formed on the Ni-20Al-Hf and Ni-15Al-0 similar to 10Pt-Hf alloys, with the thickness of these oxide layers decreasing with increasing Pt content in the alloys. Further, it was found that the extent of internal HfO(2) formation decreased significantly with increasing Pt content, to the extent that no HfO(2) was found in the oxidized Ni-20Al-20Pt-Hf alloy. Inferences for the observed beneficial effects of Pt promoting protective Al(2)O(3) formation and decreasing the tendency for Hf to oxidize in gamma+gamma' alloys are discussed.