Materials Science Forum, Vol.514-516, 1711-1715, 2006
Effect of dolomite addition on the densification of fly ash based ceramics
Fly ash from Tapada. do Outeiro, a coal power plant in the north of Portugal, has been processed by a powder technology route in order to obtain durable and mechanical resistant ceramics. Dolomite (CaCO3.MgCO3) was added in different proportions to the waste material, from zero up to 10 wt%, and the effect of this addition on the densification behaviour of the fired samples was investigated by measuring the apparent density, the open porosity and the linear shrinkage. The powder mixtures were uniaxially dry pressed in a steel die and fired at temperatures ranging from 950 to 1150 degrees C. XRD and SEM were used to identify the phases present in the sintered materials and the degree of densification. The results revealed that added dolomite was responsible for the appearance of anorthite, an extra phase besides mullite and quartz, for an increase in the amount of liquid phase and for the swelling of closed pores at the highest firing temperatures. Significant morphological changes and phase transformations occurred during sintering and their effects on the physical-mechanical and leaching characteristics of the sintered materials were analyzed.