Materials Science Forum, Vol.369-3, 955-962, 2001
Metal dusting exposures of modified stainless steels
In strongly carburizing atmospheres metals and alloys are endangered by 'metal dusting', a disintegration into a dust of graphite and metal particles. Protection against metal dusting is possible by formation of a dense Cr-rich scale, which should be formed rapidly to avoid ingress of carbon from the process gas. At intermediate temperatures the oxide formation can be favoured by a fine grain rnicrostructure and surface working, also alloying additions of Mn, Al and Si should help in the formation of a protective scale. These ways and means for improved protection were tried for stainless steels. Tests on modified austenitic 18Cr-10Ni-steels were conducted at 600 degreesC in flowing H-2-24%CO-2%H2O mixtures. Metal dusting starts locally and gradually spreads over the steel surface, accordingly the metal wastage increase. This increase is retarded by a fine grain microstructure and surface working (grinding), both-measures which introduce fast-diffusion paths for supply of chromium to the surface. Also enhanced concentrations of Si (> 1.7 %) and Al (> 2 %) are helpful in the protection by rapid formation of a protective oxide scale.
Keywords:Al;fast diffusion paths;grain size;metal dusting;protective scales;role of Mn;Si;stainless steel;surface working