A composite consisting of sulfur/dehydrogenated polyacrylonitrile is one of the most promising cathode materials for use in rechargeable lithium-sulfur batteries. However, the reported sulfur contents have been low, less than 50 wt%, which compromise the intrinsic high specific capacity and energy of elemental sulfur and hence decrease significantly the specific energy of the composite. To identify the potential to further increase the sulfur content, we elucidate the binding mechanism of sulfur and polyacrylonitrile in their composite. The heat treatment experiments at varying timespans with excess sulfur showed a constancy of sulfur content after a critical length of timespan, indicating the saturation of sulfur in the structure of dehydrogenated polyacrylonitrile. Based on molecular structure and size consideration, it is proposed that the binding involves the formation of an 8 membered ring of sulfur embedded between 4 heterocyclic rings of dehydrogenated polyacrylonitrile. From this model and experimental results, we show that there exists an upper limit of sulfur content in the sulfur/dehydrogenated polyacrylonitrile composite at 56 wt%. (C) 2013 Elsevier B.V. All rights reserved.