In this study, an industrial acetylene hydrogenation unit is simulated utilizing three available kinetic models. The results are compared against six-day experimental data and the best model is selected. Effects of feed temperature and the amount of injected hydrogen on ethylene selectivity are also studied. According to the simulation results, the unit is not working under its optimum conditions. Furthermore, by reduction of the hydrogen flow rate to 52kg/h, process selectivity is increased. In addition, a new approach is proposed to modify the hydrogenation process and reduce undesired by-products. In the simulation of the modified process, hydrogenation reactors temperature, hydrogen flow rate, and H-1/H-2 ratio were regulated as adjustable parameters for the process optimization. The simulation shows that ethylene selectivity increases by 12%, while acetylene concentration and hydrogenation reactor temperature remains within acceptable ranges. Such selectivity could be achieved at the hydrogen flow rate of 50kg/h with H-1/H-2 ratio of 0.1/0.9.